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Metal adhesives

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Master Bond FL901AO One Component Thermally Conductive Epoxy Adhesive Film
Categories: Polymer; Adhesive; Thermoset; Epoxy; Epoxy Adhesive

Material Notes: Key Features:
  • Thermally conductive
  • Convenient handling
  • Good storage stability
  • Fast curing
  • Excellent physical properties
  • Uniform bond line thickness
Product Description: Master Bond FL901AO is a high performance thermally conductive, electrically insulating epoxy based film system. It has outstanding performance properties combined with easy handling and convenient storage stability. Its physical properties are particularly robust. It has excellent adhesion to a wide variety of substrates including metals, composites, glass, ceramics, many rubbers and plastics. It has good chemical resistance to oils, water, etc. FL901AO is particularly noteworthy for its simple processing; that is oven curing for 1 hour at 250°F or 40-45 minutes at 300°F. Its service temperature range is very attractive, -100°F to +400°F. Most importantly, it combines thermal conductivity with sterling electrical insulation properties. The standard size is 6” x 2” x 0.003”; although, other sheet sizes are available. It should be noted that special performs can also be prepared. One of the main reasons for using this film is to obtain uniform bond line thicknesses. FL901AO can be used in a wide array of aerospace, electronic, electrical and specialty OEM applications where thermal conduction, electrical insulation and marvelous physical properties are desirable.

Product Advantages:

  • Film system, no mixing required. Provides for uniform bond line thicknesses
  • Simple heat curing at 250-300°F
  • Superior thermal conduction along with compelling electrical resistance
  • Available in convenient shapes and sizes; specialty preforms are available
  • Impressive thermal cycling capabilities
  • Reliable adhesion to a wide variety of substrates

Information provided by Master Bond Inc.

Vendors: Master Bond is a leading manufacturer of adhesives, sealants, coatings and potting compounds. Master Bond’s vast product line consists of over 3,000 epoxy, polyurethane, silicone, cyanoacrylate and latex adhesives that vary in viscosity, cure speed, strength, chemical resistance, electrical properties, etc. Our custom adhesives offer design flexibility and provide excellent bonding performance. Visit www.masterbond.com.

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Mechanical PropertiesOriginal ValueComments
Tensile Modulus >= 350000 psi
Adhesive Bond Strength >= 1500 psiTensile lap, Aluminum to Aluminum
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity >= 1.00e+14 ohm-cm
Dielectric Constant 4.1
@Frequency 60 Hz
 
Thermal PropertiesOriginal ValueComments
CTE, linear 50.0 - 60.0 µm/m-°C
Thermal Conductivity 9.00 - 10.0 BTU-in/hr-ft²-°F
Maximum Service Temperature, Air 400 °F
Minimum Service Temperature, Air -100 °F
Glass Transition Temp, Tg 90.0 °C
 
Processing PropertiesOriginal ValueComments
Cure Time 1.00 hour
@Temperature 121 °C
 40.0 - 45.0 min
@Temperature 149 °C
Shelf Life 6.00 Month
@Temperature 4.44 - 10.0 °C
in original, unopened containers
 
Descriptive Properties
Colorlight gray
Composition<60 ppmTotal ionic impurities (chloride, sodium, potassium)

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PMASTM915 / 185508

Metal adhesives

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