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Metal adhesives

Master Bond FL901AO One Component Thermally Conductive Epoxy Adhesive Film
Categories: Polymer; Adhesive; Thermoset; Epoxy; Epoxy Adhesive

Material Notes: Key Features:
  • Thermally conductive
  • Convenient handling
  • Good storage stability
  • Fast curing
  • Excellent physical properties
  • Uniform bond line thickness
Product Description: Master Bond FL901AO is a high performance thermally conductive, electrically insulating epoxy based film system. It has outstanding performance properties combined with easy handling and convenient storage stability. Its physical properties are particularly robust. It has excellent adhesion to a wide variety of substrates including metals, composites, glass, ceramics, many rubbers and plastics. It has good chemical resistance to oils, water, etc. FL901AO is particularly noteworthy for its simple processing; that is oven curing for 1 hour at 250°F or 40-45 minutes at 300°F. Its service temperature range is very attractive, -100°F to +400°F. Most importantly, it combines thermal conductivity with sterling electrical insulation properties. The standard size is 6” x 2” x 0.003”; although, other sheet sizes are available. It should be noted that special performs can also be prepared. One of the main reasons for using this film is to obtain uniform bond line thicknesses. FL901AO can be used in a wide array of aerospace, electronic, electrical and specialty OEM applications where thermal conduction, electrical insulation and marvelous physical properties are desirable.

Product Advantages:

  • Film system, no mixing required. Provides for uniform bond line thicknesses
  • Simple heat curing at 250-300°F
  • Superior thermal conduction along with compelling electrical resistance
  • Available in convenient shapes and sizes; specialty preforms are available
  • Impressive thermal cycling capabilities
  • Reliable adhesion to a wide variety of substrates

Information provided by Master Bond Inc.

Vendors: Master Bond is a leading manufacturer of adhesives, sealants, coatings and potting compounds. Master Bond’s vast product line consists of over 3,000 epoxy, polyurethane, silicone, cyanoacrylate and latex adhesives that vary in viscosity, cure speed, strength, chemical resistance, electrical properties, etc. Our custom adhesives offer design flexibility and provide excellent bonding performance. Visit www.masterbond.com.

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Mechanical PropertiesMetricEnglishComments
Tensile Modulus >= 2.41 GPa>= 350 ksi
Adhesive Bond Strength >= 10.3 MPa>= 1500 psiTensile lap, Aluminum to Aluminum
 
Electrical PropertiesMetricEnglishComments
Volume Resistivity >= 1.00e+14 ohm-cm>= 1.00e+14 ohm-cm
Dielectric Constant 4.1
@Frequency 60 Hz
4.1
@Frequency 60 Hz
 
Thermal PropertiesMetricEnglishComments
CTE, linear 50.0 - 60.0 µm/m-°C27.8 - 33.3 µin/in-°F
Thermal Conductivity 1.30 - 1.44 W/m-K9.00 - 10.0 BTU-in/hr-ft²-°F
Maximum Service Temperature, Air 204 °C400 °F
Minimum Service Temperature, Air -73.3 °C-100 °F
Glass Transition Temp, Tg 90.0 °C194 °F
 
Processing PropertiesMetricEnglishComments
Cure Time  40.0 - 45.0 min
@Temperature 149 °C
0.667 - 0.750 hour
@Temperature 300 °F
 60.0 min
@Temperature 121 °C
1.00 hour
@Temperature 250 °F
Shelf Life 6.00 Month
@Temperature 4.44 - 10.0 °C
6.00 Month
@Temperature 40.0 - 50.0 °F
in original, unopened containers
 
Descriptive Properties
Colorlight gray
Composition<60 ppmTotal ionic impurities (chloride, sodium, potassium)

Some of the values displayed above may have been converted from their original units and/or rounded in order to display the information in a consistent format. Users requiring more precise data for scientific or engineering calculations can click on the property value to see the original value as well as raw conversions to equivalent units. We advise that you only use the original value or one of its raw conversions in your calculations to minimize rounding error. We also ask that you refer to MatWeb's terms of use regarding this information. Click here to view all the property values for this datasheet as they were originally entered into MatWeb.

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PMASTM915 / 185508

Metal adhesives

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