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Metal adhesives

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Resinlab® EP1121-4 Adhesive / Casting Resin
Categories: Polymer; Adhesive; Thermoset; Epoxy; Epoxy Adhesive; Epoxy Cure Resin

Material Notes: Resinlab™ EP1121-4 is a highly filled, high viscosity black adhesive / casting resin designed for applications requiring a high degree of thermal conductivity, flexibility, and a low CTE. It gives good resistance to acids, salt water, and most organic compounds. Its high elongation also enhances thermal shock and cycling properties. It is thixotropic version of EP1200 to provide a non-flow, non-sag viscosity. It was especially formulated to a 1:1 mix ratio for use in MMD equipment or side-by side cartridges. It contains abrasive aluminum oxide filler, which can introduce wear considerations for wetted components. It shows very good stability in side-by-side cartridges. Cure is normally achieved at room temperature although an elevated cure schedule can be used to reach final properties quickly. This product was designed to be cured in less than 2 hours at 65oC for ease of processing.

Information Provided by Resinlab L.L.C., an Ellsworth Adhesives Company.

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Physical PropertiesOriginal ValueComments
Specific Gravity 2.08 g/ccPart B; TM R050-16
 2.11 g/ccMixed; TM R050-16
 2.14 g/ccPart A; TM R050-16
Water Absorption 0.32 %
@Time 86400 sec
TM R050-35
Viscosity 500000 cPPart A, RVT, #7, 2.5 rpm.; TM R050-12
 1.20e+6 cPPart B, RVT, #7, 2.5 rpm.; TM R050-12
 287000 cP
@Shear Rate 1.00 1/s
Mixed
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 80
Tensile Strength at Break 1150 psiTM R050-36
Tensile Strength, Ultimate 1150 psiTM R050-36
Tensile Strength, Yield 230 psiTM R050-36
Elongation at Break 10 - 15 %TM R050-36
Tensile Modulus 20.0 ksiTM R050-36
Compressive Yield Strength 1400 psiTM R050-38
Compressive Strength 3500 psiBreak; TM R050-38
 6000 psiUltimate; TM R050-38
Compressive Modulus 30.0 ksiTM R050-38
Adhesive Bond Strength 2000 psiLap Shear-Aluminum
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 3.71e+14 ohm-cm
Dielectric Constant 4.9
@Frequency 100000 Hz
 5.6
@Frequency 100 Hz
Dielectric Strength 430 V/mil
Dissipation Factor 0.020
@Frequency 100000 Hz
 0.050
@Frequency 100 Hz
 
Thermal PropertiesOriginal ValueComments
CTE, linear 35.0 µm/m-°C
@Temperature <=15.0 °C
Below Tg
 130 µm/m-°C
@Temperature >=15.0 °C
Above Tg
Thermal Conductivity 1.10 W/m-K
Maximum Service Temperature, Air 150 °C
Minimum Service Temperature, Air -40.0 °C
Glass Transition Temp, Tg 15.0 °C
 
Processing PropertiesOriginal ValueComments
Cure Time 2.00 hour
@Temperature 65.0 °C
 24.0 - 72.0 hour
@Temperature 25.0 °C
Pot Life 60.0 min
 
Descriptive Properties
Appearanceblack paste
Mix Ratio1:1Volume
 95:100Weight
Side-By-Side Cartridges CapableYes

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PRESL104 / 101518

Metal adhesives

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