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Metal adhesives

Resinlab® EP1200 Black Casting Resin
Categories: Polymer; Thermoset; Epoxy; Epoxy Cure Resin

Material Notes: Resinlab™ EP1200 Black is a highly filled, medium viscosity black casting resin designed for applications requiring a high degree of thermal conductivity, flexibility and a low CTE. It meets the requirements of UL Standard 94 for a horizontal burn rating at 1/4" thickness. It was especially formulated to a 1:1 mix ratio for use in MMD equipment or sideby side cartridges. It contains abrasive aluminum oxide filler which can introduce wear considerations for wetted components. It shows very good stability in side-by-side cartridges. Cure is normally achieved at room temperature although an elevated cure schedule can be used to reach final properties quickly. This product was designed to be cured in less than 2 hours at 65oC for ease of processing and also to reduce viscosity. It was especially formulated to a 1A:1B volume mix ratio for use in side-by-side dispensing cartridges and meter/mix and dispense equipment. Times and temperatures from 2 hours at 65oC to 10 minutes at 100oC are typical for small castings (less than 100 grams).

Information Provided by Resinlab L.L.C., an Ellsworth Adhesives Company.

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Physical PropertiesMetricEnglishComments
Specific Gravity 1.98 g/cc1.98 g/ccPart B; TM R050-16
 2.00 g/cc2.00 g/ccMixed; TM R050-16
 2.00 g/cc2.00 g/ccPart A; TM R050-16
Water Absorption 0.24 %
@Time 86400 sec
0.24 %
@Time 24.0 hour
TM R050-35
Viscosity 32000 cP32000 cPPart B, RVT, #7, 2.5 rpm.; TM R050-12
 56000 cP56000 cPPart A, RVT, #7, 2.5 rpm.; TM R050-12
 36000 cP
@Shear Rate 1.00 1/s
36000 cP
@Shear Rate 1.00 1/s
Mixed
 
Mechanical PropertiesMetricEnglishComments
Hardness, Shore D 7575
Tensile Strength at Break 11.0 MPa1600 psiTM R050-36
Tensile Strength, Ultimate 11.0 MPa1600 psiTM R050-36
Tensile Strength, Yield 2.07 MPa300 psiTM R050-36
Elongation at Break 15 - 18 %15 - 18 %TM R050-36
Tensile Modulus 0.172 GPa25.0 ksiTM R050-36
Compressive Yield Strength 27.6 MPa4000 psiTM R050-38
Compressive Strength 37.9 MPa5500 psiBreak; TM R050-38
 44.8 MPa6500 psiUltimate; TM R050-38
Compressive Modulus 0.345 GPa50.0 ksiTM R050-38
Adhesive Bond Strength 11.0 MPa1600 psiLap Shear-Aluminum
 
Electrical PropertiesMetricEnglishComments
Volume Resistivity 3.40e+13 ohm-cm3.40e+13 ohm-cm
Dielectric Constant  3.8
@Frequency 100000 Hz
3.8
@Frequency 100000 Hz
 4.3
@Frequency 100 Hz
4.3
@Frequency 100 Hz
Dielectric Strength 15.7 kV/mm400 kV/in
Dissipation Factor  0.030
@Frequency 100 Hz
0.030
@Frequency 100 Hz
 0.030
@Frequency 100000 Hz
0.030
@Frequency 100000 Hz
 
Thermal PropertiesMetricEnglishComments
CTE, linear  66.0 µm/m-°C
@Temperature <=80.0 °C
36.7 µin/in-°F
@Temperature <=176 °F
Below Tg
 150 µm/m-°C
@Temperature >=80.0 °C
83.3 µin/in-°F
@Temperature >=176 °F
Above Tg
Thermal Conductivity 0.600 W/m-K4.16 BTU-in/hr-ft²-°F
Maximum Service Temperature, Air 150 °C302 °F
Minimum Service Temperature, Air -40.0 °C-40.0 °F
Glass Transition Temp, Tg 80.0 °C176 °F
 
Processing PropertiesMetricEnglishComments
Cure Time  120 min
@Temperature 65.0 °C
2.00 hour
@Temperature 149 °F
 1440 - 4320 min
@Temperature 25.0 °C
24.0 - 72.0 hour
@Temperature 77.0 °F
Pot Life 23.0 min23.0 min
 
Descriptive Properties
Appearanceblack liquid
Mix Ratio1:1Weight and Volume
Side-By-Side Cartridges CapableYes

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