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Master Bond adhesives

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Solvay FM® 385S Epoxy Film Adhesive
Categories: Polymer; Adhesive; Thermoset; Epoxy; Epoxy Adhesive

Material Notes: Description: FM® 385 adhesive film was developed specifically for bonding composite and metallic structures for nacelle applications. It provides a unique combination of high Tg good toughness and very high flatwise tensile properties. FM 385 is designed for co-cure, co-bond or secondary bonding applications and is compatible with most 350°F (177°C) curing epoxy-based prepreg systems. It has excellent resistance to pre-bond and post-bond humidity and has a dry service temperature of 420°F (215°C). FM 385 adhesive film provides excellent handling properties (good tack and drape) and has a minimum shop life of 30 days at 75°F (24°C). FM 385 adhesive can be supplied as a supported (woven glass or mat carrier) or unsupported film at various weights and thicknesses. For co-cure or co-bond applications, adhesive film weight of 0.060 – 0.080 lb/ft2 with woven glass or a glass mat carrier is recommended. This adhesive film is suitable for bonding of monolithic or sandwich structures. Honeycomb sandwich panels manufactured using FM 385 adhesive film demonstrate excellent laminate quality (void content <1%) and very good filleting. FM 385 adhesive film can be cured at 350°F (177°C) in 90 minutes at 40 psi (0.28 MPa) or can be cured under vacuum-only pressure. Performance after vacuum-only cure is comparable to that after pressure cure. Cytec recommends using 250°F (121°C) curing BR® 6747-1 (chromated) or BR 6700 (non-chromated) water-based primers for metal bond applications using FM 385 adhesive film. For higher temperature applications or continuous service at 350°F (177°C), higher Tg BR 6800 non-chromated primer is recommended.

Features & Benefits:

  • Compatible with most 350°F (177°C) curing epoxy prepregs
  • Excellent fracture toughness (co-cure, co-bond or secondary bond)
  • Service temperature of 420°F (215°C) dry and 300°F (150°C) wet
  • Excellent resistance to both pre-bond and post-bond humidity
  • Good combination of peel and shear properties
  • Tg > 375°F (190°C)
  • Designed for bonding composite sandwich structures (good filleting properties)
  • Unsupported film designed for reticulation for acoustic structures
  • Highly flow controlled, good tack and handling properties
  • Shop life > 30 days at 75°F (24°C).
Applications:
  • Co-cure, co-bond and secondary bonding of metallic and composite structures for nacelle applications
  • Bonding of honeycomb sandwich structures

Information provided by Cytec, subsequently acquired by Solvay.

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Physical PropertiesOriginal ValueComments
Density 1.70 g/cc
Volatiles <= 1.0 %
Storage Temperature <= -18.0 °C
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength 850 psiHoneycomb Flatwise after 250°F (121°C) wet 750 hours at 160°F (71°C)
 1050 psiHoneycomb Flatwise after 75°F (24°C) wet 750 hours at 160°F (71°C)
 1100 psiHoneycomb Flatwise after Salt spray, 75°F (24°C) 750 hours at 95°F (35°C); ASTM D1655
 1237 psiHoneycomb Flatwise after Turbine Oil 168 hours at 75°F (24°C)
 1252 psiHoneycomb Flatwise after Solvent (RIMS 1017 MEK/MIBK 168 hours at 75°F (24°C)
 1266 psiHoneycomb Flatwise after Hydraulic Fluid 168 hours at 75°F (24°C)
 1269 psiHoneycomb Flatwise after Deicing Fluid (AMS 1428) 168 hours at 75°F (24°C)
 1315 psiHoneycomb Flatwise after Jet A. 75°F (24°C) 168 hours at 75°F (24°C)
 650 psi
@Temperature 177 °C
Honeycomb Flatwise
 1166 psi
@Temperature 121 °C
Honeycomb Flatwise
 1400 psi
@Temperature -59.0 °C
Honeycomb Flatwise
 1450 psi
@Temperature 24.0 °C
Honeycomb Flatwise
Shear Strength 4000 psiLap after 250°F (121°C) wet 750 hours at 160°F (71°C)
 4943 psiLap after Solvent (RIMS 1017 MEK/MIBK 168 hours at 75°F (24°C)
 5080 psiLap after Salt spray, 75°F (24°C) 750 hours at 95°F (35°C)
 5358 psiLap after Turbine Oil 168 hours at 75°F (24°C) per MIL-L-23699
 5510 psiLap after Jet A. 75°F (24°C) 168 hours at 75°F (24°C) per ASTM D-1655
 5600 psiLap after Hydraulic Fluid 168 hours at 75°F (24°C)
 5840 psiLap after Deicing Fluid (AMS 1428) 168 hours at 75°F (24°C)
 3264 psi
@Temperature 177 °C
Lap with Aluminum Substrates
 4043 psi
@Temperature 177 °C
Double Lap with Aluminum Substrates
 4500 psi
@Temperature -59.0 °C
Lap with Aluminum Substrates
 5073 psi
@Temperature 121 °C
Double Lap with Aluminum Substrates, wet
 5490 psi
@Temperature 24.0 °C
Lap with Aluminum Substrates
 5874 psi
@Temperature 121 °C
Lap with Aluminum Substrates
 6405 psi
@Temperature 121 °C
Double Lap with Aluminum Substrates
 7249 psi
@Temperature -59.0 °C
Double Lap with Aluminum Substrates
 7261 psi
@Temperature 24.0 °C
Double Lap with Aluminum Substrates
 
Thermal PropertiesOriginal ValueComments
Maximum Service Temperature, Air 150 °Cwet
 215 °Cdry
 
Processing PropertiesOriginal ValueComments
Shelf Life 12.0 Month
 
Descriptive Properties
ColorDark Gray
Honeycomb Sandwich Peel32 in-lb/3in

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