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DuPont™ Nomex® 410 Paper, 3 mil Nominal Thickness
Categories: Other Engineering Material; Composite Fibers; Polymer; Film; Thermoset; Aramid

Material Notes: Nomex® Type 410 is a calendared insulation paper which offers high inherent dielectric strength, mechanical toughness, flexibility, and resilience. It is the original form of Nomex® paper and is widely used in a majority of electrical applications.

General NOMEX Information: Nomex® is a family of aromatic polyamide (aramid) fibers. This family consists of staple fibers, continuous filament yarns, paper, and spunlaced fabrics. The paper is produced from two forms of the aramid polymer. Small fibrous binder particles (fibrids) derived directly from the polymer under high shear conditions are mixed with short fibers (floc) which are cut to length from a fiber filament. The floc and fibrids are combined in a water based slurry from which a continuous sheet is produced on a specialized papermaking machine. This initial paper (as in Type 411) is low density and has poor properties. Subsequent densification and internal bonding is achieved by high temperature calendaring. The resulting paper is mechanically strong and has good electrical properties. Some uses for paper product include insulation in electric motors and transformers, wire wrapping, and honeycombed strength members in many aircraft. Nomex® brand fibers are inherently flame resistant: the flame resistance is a polymer property and does not diminish with the life of the fiber.

Nomex® meta-aramid, poly(meta-phenyleneisophthalamide), is prepared from meta-phenylenediamine and isophthaloyl chloride in an amide solvent. It is a long chain polyamide in which at least 85% of the amide linkages are attached directly to two aromatic rings. The meta oriented phenylene forms bends in the polymer chain, reducing chain rigidity as compared to the para orientation in the chemically similar Kevlar® chain. This flexible polymer chain gives Nomex® more textile-like qualities while retaining high temperature properties similar to Kevlar®.

Information provided by DuPont.

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Physical PropertiesOriginal ValueComments
Bulk Density 0.800 g/cc
Density 0.800 g/cc
Thickness 3.00 milNominal
 3.10 milTypical; ASTM D374
 
Mechanical PropertiesOriginal ValueComments
Film Elongation at Break, MD 11 %ASTM D828
Film Elongation at Break, TD 8.0 %ASTM D828
Tear Strength, Total 8.00 NInitial in TD; ASTM D1004
 16.0 NInitial in MD; ASTM D1004
Elmendorf Tear Strength, MD 39.0 g/milCalculated from mfr's report of 1.2 N per TAPPI-414 and the typical thickness
Elmendorf Tear Strength, TD 76.0 g/milCalculated from mfr's report of 2.3 N per TAPPI-414 and the typical thickness
Film Tensile Strength at Break, MD 82.6 MPaCalculated from mfr's report of 65 N/cm per ASTM D828 and the typical thickness
Film Tensile Strength at Break, TD 40.6 MPaCalculated from mfr's report of 32 N/cm per ASTM D828 and the typical thickness
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 2.00e+16 ohm-cm50% RH; tested on 10 mil thickness sample; ASTM D257
Surface Resistivity per Square 2.00e+16 ohmtested on 10 mil thickness sample; ASTM D257
Dielectric Constant 1.6
@Frequency 60 Hz
ASTM D150
Dielectric Strength 22.0 kV/mmAC Rapid Rise; ASTM D149
 39.0 kV/mmFull-wave Impulse; ASTM D3426
Dissipation Factor 0.0050
@Frequency 60 Hz
ASTM D150
 
Thermal PropertiesOriginal ValueComments
Thermal Conductivity 0.114 W/m-K
@Temperature 150 °C
Maximum Service Temperature, Air 220 °C220°C insulation by UL, the US Navy, and other tests
Oxygen Index 27 - 32 %Range at RT for Type 410; depends on thickness and density
Shrinkage, MD 1.1 %
@Temperature 300 °C
Shrinkage, TD 0.00 %
@Temperature 300 °C

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PDUNOMP01 / 33427

Rulon Bearings

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