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USP Class VI Adhesives
USP Class VI Approved Adhesives for Medical Device Applications
Master Bond’s biocompatible adhesives are designed to meet the needs of medical device manufacturers. Compounds withstand various types of sterilization methods.

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Master Bond UV15DC80Med One Component UV Curable Epoxy
Categories: Polymer; Adhesive; Thermoset; Epoxy; Epoxy Adhesive

Material Notes: Key Features:
  • Allows for Curing in “Shadowed Out” Areas
  • Cures at Temperatures as Low as 80°C
  • Meets USP Class VI requirements
  • Convenient no mix system
  • Excellent physical strength properties
  • Passes ISO 10993-5 cytotoxicity testing
Product Description: Master Bond UV15DC80Med is a special dual cure epoxy based system that offers a primary cure using UV light along with a secondary heat curing mechanism. This extraordinary compound also meets USP Class VI specifications and passes ISO 10993-5 testing. UV15DC80Med allows for curing areas on parts that do not allow UV light curing because of “shadowing” issues. It is important to note that the heat curing portion of this system can be initiated at the relatively lower temperature of 80°C. This kind of UV system is highly desirable because it allows for rapid fixturing with completion of the cure accomplished by adding heat. As alluded to above, a secondary cure at 80°C is not very common. This curing temperature is desirable because many plastics are sensitive to elevated temperatures above that point. One innovative use of a dual cure UV is to fixture two optically opaque substrates, such as metals, using UV light exposure from a side angle and then completing the cure with heat. UV15DC80Med is a moderate viscosity system. The UV portion of the curing mechanism is cationic in nature. This type of curing system generally imparts lower shrinkage upon curing and is not susceptible to oxygen inhibition. UV15DC80Med has very good temperature resistance along with the capability of withstanding many chemicals including liquid steriliants, radiation and even steam (in the form of autoclaving). As one might expect, it is a first rate electrical insulator. UV15DC80Med has very good adhesion to metals, glass, ceramics and many plastics. The service temperature range is -60°F to +400°F. UV15DC80Med will fully cure with UV light in 5-30 seconds depending upon the intensity of the light, the duration of the exposure and the distance of the light source from the material being cured. Areas that are not cured because of shadowing can be heated at 80°C for 40-60 minutes. Post curing at 125-150°C for 15-30 minutes can increase the Tg from 90°C achieved by straight UV curing to over 125°C. In summary, UV15DC80Med is a one part, fast curing, easy to use system with compelling product properties upon curing and that also meet biocompatibility requirements.

Product Advantages:

  • One component system; no mixing needed
  • Will cure by UV light or heat
  • Dual curing mechanism allows for curing in shadowed out areas and rapid fixturing time
  • No oxygen inhibition
  • Excellent physical strength properties
  • Passes USP Class VI and ISO cytotoxicity standards

Information provided by Master Bond Inc.

Vendors: Master Bond is a leading manufacturer of adhesives, sealants, coatings and potting compounds. Master Bond’s vast product line consists of over 3,000 epoxy, polyurethane, silicone, cyanoacrylate and latex adhesives that vary in viscosity, cure speed, strength, chemical resistance, electrical properties, etc. Our custom adhesives offer design flexibility and provide excellent bonding performance. Visit www.masterbond.com.

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Physical PropertiesOriginal ValueComments
Viscosity 45000 - 60000 cPuncured coating
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D >= 70
Tensile Strength >= 5000 psi
Tensile Modulus >= 350000 psi
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity >= 1.00e+14 ohm-cm
Dielectric Constant 3.49
@Frequency 60 Hz
 
Thermal PropertiesOriginal ValueComments
CTE, linear 55.0 - 65.0 µm/m-°C
Maximum Service Temperature, Air 350 °F
Minimum Service Temperature, Air -60.0 °F
Glass Transition Temp, Tg >= 125 °C
 
Optical PropertiesOriginal ValueComments
Refractive Index 1.52
 
Processing PropertiesOriginal ValueComments
Shelf Life 6.00 Month
@Temperature 4.44 - 10.0 °C
in original, unopened containers
 
Compliance PropertiesOriginal ValueComments
USP Class VI Yes
 
Descriptive Properties
Water Resistance<1% weight gain3 month immersion

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PMASTM974 / 185567

USP Class VI adhesives

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