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Master Bond adhesives

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Solvay CYCOM® 2040 Epoxy Prepreg Fabric with 6KM46J-2X2T-200
Categories: Polymer; Thermoset; Carbon Fiber/Thermoset Composite; Epoxy; Epoxy/Carbon Fiber Composite
Material Notes: CYCOM® 2040 is a very tough modified epoxy resin system with exceptional high temperature performance. It is suitable for highly stressed components exposed to elevated temperature environments (under bonnet/engine bay) including impact/crash structures. A two hour cure at 180°C (356°F) generates a Tg of over 200°C (392°F)* and offers excellent mechanical properties at both ambient and elevated temperatures. CYCOM 2040 is available on woven and unidirectional carbon, glass and man-made fibers.

Features & Benefits:

  • High levels of mechanical property retention at elevated temperatures
  • Controlled flow
  • Excellent cured surface quality
  • Low cured resin density (1.21g/cm³)
  • Free-standing post curable to 200°C (356°F) for maximum temperature performance
  • Shop life of 21 days at ambient [23°C (73°F)]
  • Available in a wide range of fibers and fabric weaves
Suggested Applications:
  • Primary vehicle structures including chassis, engine frames suspension components and aerodynamic wings
  • Impact structures including nose cone, side and rear
  • Components requiring operating temperatures up to 200°C (392°F)
Nominal reinforcement content for reported properties is 42%-6KM46J-2X2T-200.

Information provided by Cytec, subsequently acquired by Solvay.
Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesOriginal ValueComments
Density 1.21 g/ccCured Unfilled Resin
Viscosity >= 16000 cP
@Temperature 150 °C		Neat Resin
Storage Temperature <= -18.0 °C
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength 84000 psi
@Temperature 24.0 °C		90° orientation, Actual 47.3% VF
 87000 psi
@Temperature 24.0 °C		0° orientation, Actual 47.3% VF
 98000 psi
@Temperature 24.0 °C		90° orientation, Normalized 55% VF
 101000 psi
@Temperature 24.0 °C		0° orientation, Normalized 55% VF
 109000 psi
@Temperature 150 °C		90° orientation, Actual 47.3% VF
 110000 psi
@Temperature 150 °C		0° orientation, Actual 47.3% VF
 127000 psi
@Temperature 150 °C		90° orientation, Normalized 55% VF
 128000 psi
@Temperature 150 °C		0° orientation, Normalized 55% VF
Tensile Modulus 102 GPa
@Temperature 24.0 °C		90° orientation, Actual 47.3% VF
 102.8 GPa
@Temperature 150 °C		0° orientation, Actual 47.3% VF
 104.5 GPa
@Temperature 150 °C		90° orientation, Actual 47.3% VF
 108 GPa
@Temperature 24.0 °C		0° orientation, Actual 47.3% VF
 118.6 GPa
@Temperature 24.0 °C		90° orientation, Normalized 55% VF
 119.5 GPa
@Temperature 150 °C		0° orientation, Normalized 55% VF
 121.5 GPa
@Temperature 150 °C		90° orientation, Normalized 55% VF
 125.6 GPa
@Temperature 24.0 °C		0° orientation, Normalized 55% VF
Flexural Strength 93000 psi
@Temperature 150 °C		90° orientation, Actual 47.3% VF
 94000 psi
@Temperature 150 °C		0° orientation, Actual 47.3% VF
 96000 psi
@Temperature 24.0 °C		90° orientation, Actual 47.3% VF
 100000 psi
@Temperature 24.0 °C		0° orientation, Actual 47.3% VF
 108000 psi
@Temperature 150 °C		90° orientation, Normalized 55% VF
 109000 psi
@Temperature 150 °C		0° orientation, Normalized 55% VF
 112000 psi
@Temperature 24.0 °C		90° orientation, Normalized 55% VF
 115000 psi
@Temperature 24.0 °C		0° orientation, Normalized 55% VF
Flexural Modulus 92.4 GPa
@Temperature 24.0 °C		0° orientation, Actual 47.3% VF
 92.7 GPa
@Temperature 150 °C		90° orientation, Actual 47.3% VF
 95.1 GPa
@Temperature 24.0 °C		90° orientation, Actual 47.3% VF
 95.4 GPa
@Temperature 150 °C		0° orientation, Actual 47.3% VF
 107.4 GPa
@Temperature 24.0 °C		0° orientation, Normalized 55% VF
 107.8 GPa
@Temperature 150 °C		90° orientation, Normalized 55% VF
 110.6 GPa
@Temperature 24.0 °C		90° orientation, Normalized 55% VF
 110.9 GPa
@Temperature 150 °C		0° orientation, Normalized 55% VF
Compressive Strength 380 MPa
@Temperature 150 °C		90° orientation, Actual 47.3% VF
 419 MPa
@Temperature 24.0 °C		0° orientation, Actual 47.3% VF
 422 MPa
@Temperature 24.0 °C		90° orientation, Actual 47.3% VF
 433 MPa
@Temperature 150 °C		0° orientation, Actual 47.3% VF
 442 MPa
@Temperature 150 °C		90° orientation, Normalized 55% VF
 487 MPa
@Temperature 24.0 °C		0° orientation, Normalized 55% VF
 491 MPa
@Temperature 24.0 °C		90° orientation, Normalized 55% VF
 504 MPa
@Temperature 150 °C		0° orientation, Normalized 55% VF
Compressive Modulus 12400 MPa
@Temperature 24.0 °C		90° orientation, Actual 47.3% VF
 12600 MPa
@Temperature 24.0 °C		0° orientation, Actual 47.3% VF
 13100 MPa
@Temperature 150 °C		90° orientation, Actual 47.3% VF
 13400 MPa
@Temperature 150 °C		0° orientation, Actual 47.3% VF
 14500 MPa
@Temperature 24.0 °C		90° orientation, Normalized 55% VF
 14700 MPa
@Temperature 24.0 °C		0° orientation, Normalized 55% VF
 15200 MPa
@Temperature 150 °C		90° orientation, Normalized 55% VF
 15600 MPa
@Temperature 150 °C		0° orientation, Normalized 55% VF
Bearing Yield Strength 580.1 MPaActual 47.3% VF
Poissons Ratio 0.020
@Temperature 24.0 °C		0° orientation, Actual 47.3% VF
 0.020
@Temperature 24.0 °C		90° orientation, Actual 47.3% VF
 0.88
@Temperature 24.0 °C		±45°, Actual 47.3% VF
Shear Strength 5600 psi
@Temperature 150 °C		Interlaminar, Actual 47.3% VF
 8500 psi
@Temperature 24.0 °C		Interlaminar, Actual 47.3% VF
 12100 psi
@Temperature 24.0 °C		In Plane, Actual 47.3% VF
 
Thermal PropertiesOriginal ValueComments
Maximum Service Temperature, Air 200 °C
Glass Transition Temp, Tg >= 200 °Cfollowing 180°C (356°F) cure
 
Processing PropertiesOriginal ValueComments
Gel Time 58.0 min
@Temperature 167 °C
Shelf Life 12.0 Month

Some of the values displayed above may have been converted from their original units and/or rounded in order to display the information in a consistent format. Users requiring more precise data for scientific or engineering calculations can click on the property value to see the original value as well as raw conversions to equivalent units. We advise that you only use the original value or one of its raw conversions in your calculations to minimize rounding error. We also ask that you refer to MatWeb's terms of use regarding this information. Click here to go back to viewing the property data in MatWeb's normal format.

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