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Solvay CYCOM® 2040 Epoxy Prepreg Fabric with 6KM46J-2X2T-200
Categories: Polymer; Thermoset; Carbon Fiber/Thermoset Composite; Epoxy; Epoxy/Carbon Fiber Composite

Material Notes: CYCOM® 2040 is a very tough modified epoxy resin system with exceptional high temperature performance. It is suitable for highly stressed components exposed to elevated temperature environments (under bonnet/engine bay) including impact/crash structures. A two hour cure at 180°C (356°F) generates a Tg of over 200°C (392°F)* and offers excellent mechanical properties at both ambient and elevated temperatures. CYCOM 2040 is available on woven and unidirectional carbon, glass and man-made fibers.

Features & Benefits:

  • High levels of mechanical property retention at elevated temperatures
  • Controlled flow
  • Excellent cured surface quality
  • Low cured resin density (1.21g/cm³)
  • Free-standing post curable to 200°C (356°F) for maximum temperature performance
  • Shop life of 21 days at ambient [23°C (73°F)]
  • Available in a wide range of fibers and fabric weaves
Suggested Applications:
  • Primary vehicle structures including chassis, engine frames suspension components and aerodynamic wings
  • Impact structures including nose cone, side and rear
  • Components requiring operating temperatures up to 200°C (392°F)
Nominal reinforcement content for reported properties is 42%-6KM46J-2X2T-200.

Information provided by Cytec, subsequently acquired by Solvay.

Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesMetricEnglishComments
Density 1.21 g/cc0.0437 lb/in³Cured Unfilled Resin
Viscosity >= 16000 cP
@Temperature 150 °C
>= 16000 cP
@Temperature 302 °F
Neat Resin
Storage Temperature <= -18.0 °C<= -0.400 °F
 
Mechanical PropertiesMetricEnglishComments
Tensile Strength  579 MPa
@Temperature 24.0 °C
84000 psi
@Temperature 75.2 °F
90° orientation, Actual 47.3% VF
 600 MPa
@Temperature 24.0 °C
87000 psi
@Temperature 75.2 °F
0° orientation, Actual 47.3% VF
 676 MPa
@Temperature 24.0 °C
98000 psi
@Temperature 75.2 °F
90° orientation, Normalized 55% VF
 696 MPa
@Temperature 24.0 °C
101000 psi
@Temperature 75.2 °F
0° orientation, Normalized 55% VF
 752 MPa
@Temperature 150 °C
109000 psi
@Temperature 302 °F
90° orientation, Actual 47.3% VF
 758 MPa
@Temperature 150 °C
110000 psi
@Temperature 302 °F
0° orientation, Actual 47.3% VF
 876 MPa
@Temperature 150 °C
127000 psi
@Temperature 302 °F
90° orientation, Normalized 55% VF
 883 MPa
@Temperature 150 °C
128000 psi
@Temperature 302 °F
0° orientation, Normalized 55% VF
Tensile Modulus  102 GPa
@Temperature 24.0 °C
14800 ksi
@Temperature 75.2 °F
90° orientation, Actual 47.3% VF
 102.8 GPa
@Temperature 150 °C
14910 ksi
@Temperature 302 °F
0° orientation, Actual 47.3% VF
 104.5 GPa
@Temperature 150 °C
15160 ksi
@Temperature 302 °F
90° orientation, Actual 47.3% VF
 108 GPa
@Temperature 24.0 °C
15700 ksi
@Temperature 75.2 °F
0° orientation, Actual 47.3% VF
 118.6 GPa
@Temperature 24.0 °C
17200 ksi
@Temperature 75.2 °F
90° orientation, Normalized 55% VF
 119.5 GPa
@Temperature 150 °C
17330 ksi
@Temperature 302 °F
0° orientation, Normalized 55% VF
 121.5 GPa
@Temperature 150 °C
17620 ksi
@Temperature 302 °F
90° orientation, Normalized 55% VF
 125.6 GPa
@Temperature 24.0 °C
18220 ksi
@Temperature 75.2 °F
0° orientation, Normalized 55% VF
Flexural Strength  641 MPa
@Temperature 150 °C
93000 psi
@Temperature 302 °F
90° orientation, Actual 47.3% VF
 648 MPa
@Temperature 150 °C
94000 psi
@Temperature 302 °F
0° orientation, Actual 47.3% VF
 662 MPa
@Temperature 24.0 °C
96000 psi
@Temperature 75.2 °F
90° orientation, Actual 47.3% VF
 689 MPa
@Temperature 24.0 °C
100000 psi
@Temperature 75.2 °F
0° orientation, Actual 47.3% VF
 745 MPa
@Temperature 150 °C
108000 psi
@Temperature 302 °F
90° orientation, Normalized 55% VF
 752 MPa
@Temperature 150 °C
109000 psi
@Temperature 302 °F
0° orientation, Normalized 55% VF
 772 MPa
@Temperature 24.0 °C
112000 psi
@Temperature 75.2 °F
90° orientation, Normalized 55% VF
 793 MPa
@Temperature 24.0 °C
115000 psi
@Temperature 75.2 °F
0° orientation, Normalized 55% VF
Flexural Modulus  92.4 GPa
@Temperature 24.0 °C
13400 ksi
@Temperature 75.2 °F
0° orientation, Actual 47.3% VF
 92.7 GPa
@Temperature 150 °C
13400 ksi
@Temperature 302 °F
90° orientation, Actual 47.3% VF
 95.1 GPa
@Temperature 24.0 °C
13800 ksi
@Temperature 75.2 °F
90° orientation, Actual 47.3% VF
 95.4 GPa
@Temperature 150 °C
13800 ksi
@Temperature 302 °F
0° orientation, Actual 47.3% VF
 107.4 GPa
@Temperature 24.0 °C
15580 ksi
@Temperature 75.2 °F
0° orientation, Normalized 55% VF
 107.8 GPa
@Temperature 150 °C
15640 ksi
@Temperature 302 °F
90° orientation, Normalized 55% VF
 110.6 GPa
@Temperature 24.0 °C
16040 ksi
@Temperature 75.2 °F
90° orientation, Normalized 55% VF
 110.9 GPa
@Temperature 150 °C
16080 ksi
@Temperature 302 °F
0° orientation, Normalized 55% VF
Compressive Strength  380 MPa
@Temperature 150 °C
55100 psi
@Temperature 302 °F
90° orientation, Actual 47.3% VF
 419 MPa
@Temperature 24.0 °C
60800 psi
@Temperature 75.2 °F
0° orientation, Actual 47.3% VF
 422 MPa
@Temperature 24.0 °C
61200 psi
@Temperature 75.2 °F
90° orientation, Actual 47.3% VF
 433 MPa
@Temperature 150 °C
62800 psi
@Temperature 302 °F
0° orientation, Actual 47.3% VF
 442 MPa
@Temperature 150 °C
64100 psi
@Temperature 302 °F
90° orientation, Normalized 55% VF
 487 MPa
@Temperature 24.0 °C
70600 psi
@Temperature 75.2 °F
0° orientation, Normalized 55% VF
 491 MPa
@Temperature 24.0 °C
71200 psi
@Temperature 75.2 °F
90° orientation, Normalized 55% VF
 504 MPa
@Temperature 150 °C
73100 psi
@Temperature 302 °F
0° orientation, Normalized 55% VF
Compressive Modulus  12.4 GPa
@Temperature 24.0 °C
1800 ksi
@Temperature 75.2 °F
90° orientation, Actual 47.3% VF
 12.6 GPa
@Temperature 24.0 °C
1830 ksi
@Temperature 75.2 °F
0° orientation, Actual 47.3% VF
 13.1 GPa
@Temperature 150 °C
1900 ksi
@Temperature 302 °F
90° orientation, Actual 47.3% VF
 13.4 GPa
@Temperature 150 °C
1940 ksi
@Temperature 302 °F
0° orientation, Actual 47.3% VF
 14.5 GPa
@Temperature 24.0 °C
2100 ksi
@Temperature 75.2 °F
90° orientation, Normalized 55% VF
 14.7 GPa
@Temperature 24.0 °C
2130 ksi
@Temperature 75.2 °F
0° orientation, Normalized 55% VF
 15.2 GPa
@Temperature 150 °C
2200 ksi
@Temperature 302 °F
90° orientation, Normalized 55% VF
 15.6 GPa
@Temperature 150 °C
2260 ksi
@Temperature 302 °F
0° orientation, Normalized 55% VF
Bearing Yield Strength 580.1 MPa84140 psiActual 47.3% VF
Poissons Ratio  0.020
@Temperature 24.0 °C
0.020
@Temperature 75.2 °F
0° orientation, Actual 47.3% VF
 0.020
@Temperature 24.0 °C
0.020
@Temperature 75.2 °F
90° orientation, Actual 47.3% VF
 0.88
@Temperature 24.0 °C
0.88
@Temperature 75.2 °F
±45°, Actual 47.3% VF
Shear Strength  38.6 MPa
@Temperature 150 °C
5600 psi
@Temperature 302 °F
Interlaminar, Actual 47.3% VF
 58.6 MPa
@Temperature 24.0 °C
8500 psi
@Temperature 75.2 °F
Interlaminar, Actual 47.3% VF
 83.4 MPa
@Temperature 24.0 °C
12100 psi
@Temperature 75.2 °F
In Plane, Actual 47.3% VF
 
Thermal PropertiesMetricEnglishComments
Maximum Service Temperature, Air 200 °C392 °F
Glass Transition Temp, Tg >= 200 °C>= 392 °Ffollowing 180°C (356°F) cure
 
Processing PropertiesMetricEnglishComments
Gel Time 58.0 min
@Temperature 167 °C
58.0 min
@Temperature 333 °F
Shelf Life 12.0 Month12.0 Month

Some of the values displayed above may have been converted from their original units and/or rounded in order to display the information in a consistent format. Users requiring more precise data for scientific or engineering calculations can click on the property value to see the original value as well as raw conversions to equivalent units. We advise that you only use the original value or one of its raw conversions in your calculations to minimize rounding error. We also ask that you refer to MatWeb's terms of use regarding this information. Click here to view all the property values for this datasheet as they were originally entered into MatWeb.

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PCYTED132_3 / 192676

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