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Metal adhesives

Tra-Con Tra-Bond 2254 High Temperature Thermally Conductive Adhesive
Categories: Polymer; Adhesive; Thermoset; Epoxy

Material Notes: TRA-BOND 2254 is recommended for high temperature aerospace and electronic applications where the combination of good thermal conductivity AND low electrical conductivity is required for thermal links (staking electrical components -- diodes, integrated circuits, transistors, precision resistors, or capacitors -- to chassis or circuit boards). This two-part thixotropic epoxy system is color coded for easy handling and mixing at room temperature -- although a final high temperature bake at 100°C is REQUIRED for full cure. TRA-BOND 2254 bonds strongly to ceramics (alumina, porcelain and beryllia), to glass and to many metals and plastics, and its thermal expansion coefficient is a good match for many other electronic materials (i.e. copper and aluminum) over a wide temperature range. The fully cured adhesive develops strong, durable electrically insulating/thermal conducting bonds with good impact properties, and which are also resistant to galvanic action, weathering, water, salts, mild alkalis and acids, many petroleum products, and many other organic and inorganic compounds. An additional post-cure of 4 hours at 145°C is recommended when application temperatures higher than 145°C are anticipated.

Information provided by Tra-Con Inc.

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Physical PropertiesMetricEnglishComments
Specific Gravity 2.43 g/cc2.43 g/ccMixed
Solids Content 100 %100 %Reactive Solids Content
Viscosity 120000 cP120000 cPMixed (rv #7, 10 rpm)
 
Mechanical PropertiesMetricEnglishComments
Hardness, Shore D 9797
Adhesive Bond Strength 13.8 MPa2000 psiLap shear, alum to alum, 2 hrs @ 65°C + 2 hrs @ 100°C
 
Electrical PropertiesMetricEnglishComments
Volume Resistivity 5.00e+15 ohm-cm5.00e+15 ohm-cm
 4.00e+14 ohm-cm
@Temperature 150 °C
4.00e+14 ohm-cm
@Temperature 302 °F
Dielectric Constant 6.0
@Frequency 1000 Hz
6.0
@Frequency 1000 Hz
Dielectric Strength 16.7 kV/mm425 kV/in
Dissipation Factor 0.010
@Frequency 1000 Hz
0.010
@Frequency 1000 Hz
 
Thermal PropertiesMetricEnglishComments
CTE, linear 19.0 µm/m-°C
@Temperature 20.0 °C
10.6 µin/in-°F
@Temperature 68.0 °F
Thermal Conductivity 1.00 W/m-K6.94 BTU-in/hr-ft²-°F
Maximum Service Temperature, Air 205 °C401 °F
Minimum Service Temperature, Air -70.0 °C-94.0 °F
Glass Transition Temp, Tg 130 °C266 °FUltimate Tg
 
Processing PropertiesMetricEnglishComments
Cure Time 180 min3.00 hour2 hrs @ 65°C + 1 hr @ 130°C
 240 min4.00 hour2 hrs @ 65°C + 2 hrs @ 100°C
Working Life 180 min180 min
 
Descriptive Properties
Color Light Brown
Mix Ratio, parts by weight100/5.5Resin/Hardener
Outgassing, NASA Passes

Some of the values displayed above may have been converted from their original units and/or rounded in order to display the information in a consistent format. Users requiring more precise data for scientific or engineering calculations can click on the property value to see the original value as well as raw conversions to equivalent units. We advise that you only use the original value or one of its raw conversions in your calculations to minimize rounding error. We also ask that you refer to MatWeb's terms of use regarding this information. Click here to view all the property values for this datasheet as they were originally entered into MatWeb.

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PTRAC071 / 70999

Metal adhesives

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