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Ensinger PEI

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Borealis Visico™ LE4421/LE4432 Polyolefin/Polyethylene
Categories: Polymer; Thermoplastic; Polyethylene (PE); Polyolefin

Material Notes: Visico LE4421/LE4432 is a silane crosslinkable black compound system designed for insulation of low voltage energy cables and covering/insulation of overhead cables. Visico LE4421 is a low density polyethylene, copolymerized with vinyl silane. LE4432 is a crosslinking catalyst masterbatch specially designed to be used with Visico base resins. The system crosslinks quickly in sauna or in hot water. Cable insulation with a proper mixture of Visico LE4421 (90 parts) and LE4432 (10 parts) exhibits excellent thermo-oxidative stability. The combination is suitable for both copper and aluminum conductors. The final product contains nominal 2,5% of fine size carbon black ensuring excellent weatherability.

Applications: Visico LE4421/LE4432 is designed for: Covering/insulation of overhead cables; Insulation of low voltage energy cables, range up to 6 kV

Specifications: Visico LE4421/LE4432 in combination meets the applicable requirements as below when processed using sound extrusion and testing procedure: IEC 60502-1; ICEA S-105; Canadian Standards Association C22.2 No. 38 Cable Type RW-90 Outdoor; ANSI/ICEA S-70-547

Special Features: Visico LE4421/LE4432 insulation system offers:

  • Excellent processing properties
  • Low scorch allowing long runs and more frequent tooling changes
  • Excellent surface finish
  • Less smell, more consistent quality (no volatiles)
  • Good curing speed
  • No drying prior to extrusion
  • Excellent storage stability

Information provided by Borealis AG

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Physical PropertiesOriginal ValueComments
Density 0.923 g/ccBase Resin; ISO 1183-1, Method A
 1.04 g/ccMasterbatch; ASTM D 792
Melt Flow 1.00 g/10 min
@Load 2.16 kg,
Temperature 190 °C
ISO 1133
Storage Temperature 10.0 - 30.0 °C
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 50.0
@Time 1.00 sec
ISO 868
Tensile Strength >= 15.0 MPa250 mm/min; IEC 60811-501
 >= 121 MPa
@Treatment Temp. 135 °C,
Time 605000 sec
After ageing; IEC 60811-401
Elongation at Break 0.000 %ICEA T-28-562
 60.0 %ICEA T-28-562
 >= 200 %250 mm/min; IEC 60811-501
 >= 240 %
@Treatment Temp. 121 °C,
Time 605000 sec
After Ageing; IEC 60811-401
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity >= 10.0 ohm-cm[POcm]; IEC 60093
Dielectric Constant <= 2.50
@Frequency 60 Hz
ASTM D150
Dielectric Strength >= 20.0 kV/mmIEC 60243
 
Thermal PropertiesOriginal ValueComments
Brittleness Temperature <= 0.760 °CASTM D746
 
Processing PropertiesOriginal ValueComments
Zone 1 145 °C
Zone 2 165 °C
Zone 3 170 °C
Zone 4 170 °C
Die Temperature 175 °C
Melt Temperature <= 200 °C
Shelf Life 18.0 Month

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