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Master Bond adhesives

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Morgan Advanced Ceramics Insulite 2000HS Thermal Ceramic
Categories: Ceramic; Oxide

Material Notes: Bond type: Hydraulic. Insulation Aggregat/ Perlite. Insulite 2000 HS is a general purpose, lightweight castable for use up to 1100°C. It maintains excellent volume stability throughout its temperature range. This is an excellent advantage for applications where strength and low thermal conductivity are required. Conforms to ASTM Class O.

Applications:

  • Backup insulation in two component linings in petrochemical process units
  • Hot face lining in ductwork from waste heat recovery boilers and process units
  • Hydrogen or reducing atmosphere linings
  • Petrochemical applications.
Features and Benefits:
  • Light weight and low thermal conductivity reduce both the quantity of heat storage and heat transfer producing significant savings in furnace fuel consumption.
  • Lower densities reduce the amount of supporting furnace steelwork required and provide more insulation with a thinner lining.

Information provided by Morgan Advanced Materials

Key Words: thermal ceramics
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Physical PropertiesOriginal ValueComments
Bulk Density 1.02 g/cc
@Temperature 110 °C
dried
Grain Size <= 6000 µm
 
Mechanical PropertiesOriginal ValueComments
Compressive Strength 2.00 MPa
@Treatment Temp. 815 °C
Cold Crushing Strength
 2.50 MPa
@Treatment Temp. 1100 °C
Cold Crushing Strength
 3.50 MPa
@Treatment Temp. 110 °C
Cold Crushing Strength
 
Thermal PropertiesOriginal ValueComments
Thermal Conductivity 0.210 W/m-K
@Temperature 200 °C
 0.230 W/m-K
@Temperature 400 °C
 0.260 W/m-K
@Temperature 600 °C
 0.280 W/m-K
@Temperature 800 °C
Maximum Service Temperature, Air <= 1100 °C
Shrinkage 0.00 - 0.20 %
@Treatment Temp. 110 °C
 0.30 %
@Treatment Temp. 815 °C
 1.0 %
@Treatment Temp. 1100 °C
 
Component Elements PropertiesOriginal ValueComments
Al2O3 42 %
CaO 12 %
Fe2O3 2.5 %
K2O+Na2O 1.4 %
SiO2 40 %
TiO2 0.80 %
 
Descriptive Properties
Net Material Required (kg/m³)940
Water Addition[44-50% by weight, 11-12.5 (l) volume per bag, 25 kg bag weight]

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