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Master Bond adhesives

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SABIC LEXAN™ FR FL905 PC (Americas)
Categories: Polymer; Thermoplastic; Polycarbonate (PC)

Material Notes: LEXAN FL905 Polycarbonate (PC) is an injection moldable non-chlorinated/brominated, 5% glass filled, foamable flame retardant grade with good impact performance. It has an MVR of 3(300°C/1.2kg), UL94 V0@3mm, and 5VA @6.0mm.

Information provided by SABIC

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Physical PropertiesOriginal ValueComments
Specific Gravity 1.20 g/ccASTM D792
Density 1.20 g/ccISO 1183
Linear Mold Shrinkage, Flow 0.0060 cm/cm
@Thickness 3.20 mm
SABIC method
Linear Mold Shrinkage, Transverse 0.0050 cm/cm
@Thickness 3.20 mm
SABIC method
Melt Flow 3.0 g/10 min
@Load 1.20 kg,
Temperature 300 °C
cm³/10 min; ISO 1133
 3.2 g/10 min
@Load 1.20 kg,
Temperature 300 °C
ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength at Break 44.0 MPa50 mm/min; ISO 527
 47.0 MPa50 mm/min; ASTM D638
Tensile Strength, Yield 57.0 MPa50 mm/min; ISO 527
 58.0 MPa50 mm/min; ASTM D638
Elongation at Break 25 %50 mm/min; ISO 527
 30 %50 mm/min; ASTM D638
Elongation at Yield 5.7 %50 mm/min; ASTM D638
 5.9 %50 mm/min; ISO 527
Tensile Modulus 2790 MPa1mm/min; ISO 527
 2810 MPa50 mm/min; ASTM D638
Flexural Yield Strength 91.0 MPa2 mm/min; ISO 178
 98.0 MPa1.3 mm/min, 50 mm span; ASTM D790
Flexural Modulus 2670 MPa1.3 mm/min, 50 mm span; ASTM D790
 2680 MPa2 mm/min; ISO 178
Izod Impact, Notched 520 J/mASTM D256
 137 J/m
@Temperature -30.0 °C
ASTM D256
Izod Impact, Notched (ISO) 27.0 kJ/m²80*10*3; ISO 180/1A
 12.0 kJ/m²
@Temperature -30.0 °C
80*10*3; ISO 180/1A
Izod Impact, Unnotched (ISO) 171 kJ/m²80*10*3; ISO 180/1U
 172 kJ/m²
@Temperature -30.0 °C
80*10*3; ISO 180/1U
Charpy Impact Unnotched 335 kJ/m²Edgew 80*10*3 sp=62mm; ISO 179/1eU
 313 kJ/m²
@Temperature -30.0 °C
Edgew 80*10*3 sp=62mm; ISO 179/1eU
Charpy Impact, Notched 31.0 kJ/m²Edgew 80*10*3 sp=62mm; ISO 179/1eA
 16.0 kJ/m²
@Temperature -30.0 °C
Edgew 80*10*3 sp=62mm; ISO 179/1eA
Dart Drop, Total Energy 53.0 JASTM D3763
 46.0 J
@Temperature -30.0 °C
ASTM D3763
 
Thermal PropertiesOriginal ValueComments
CTE, linear, Parallel to Flow 52.0 µm/m-°C
@Temperature 23.0 - 80.0 °C
ISO 11359-2
 54.0 µm/m-°C
@Temperature -40.0 - 95.0 °C
ASTM E831
CTE, linear, Transverse to Flow 76.0 µm/m-°C
@Temperature 23.0 - 80.0 °C
ISO 11359-2
 80.0 µm/m-°C
@Temperature -40.0 - 95.0 °C
ASTM E831
Deflection Temperature at 0.46 MPa (66 psi) 145 °CFlatw 80*10*4 sp=64mm; ISO 75/Bf
 146 °C
@Thickness 3.20 mm
unannealed; ASTM D648
Deflection Temperature at 1.8 MPa (264 psi) 134 °CFlatw 80*10*4 sp=64mm; ISO 75/Af
 140 °C
@Thickness 3.20 mm
unannealed; ASTM D648
Vicat Softening Point 147 °CRate B/50; ISO 306
 148 °CRate A/50; ASTM D1525
 149 °CRate B/120; ISO 306
Flammability, UL94 V-0
@Thickness 3.00 mm
UL 94
 5VA
@Thickness 6.00 mm
UL 94
 
Processing PropertiesOriginal ValueComments
Nozzle Temperature 290 - 310 °CInjection Molding
Zone 1 270 - 295 °C
Zone 2 280 - 305 °C
Zone 3 295 - 315 °C
Melt Temperature 295 - 315 °C
Mold Temperature 70.0 - 95.0 °C
Drying Temperature 120 °CInjection Molding
Dry Time 3.00 - 4.00 hourInjection Molding
 48.0 hourCumulative; Injection Molding
Moisture Content 0.020 %
Back Pressure 0.300 - 0.700 MPa
Shot Size 40 - 60 %
Vent Depth 0.00250 - 0.00760 cm
Screw Speed 40 - 70 rpm
 
Descriptive Properties
FOAM - Flame Class Minimum Density0.9 g/cm³

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PSABI10636 / 244103

Rulon Bearings

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