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USP Class VI adhesives

SABIC LEXAN™ Healthcare HPS7 PC (Americas)
Categories: Polymer; Thermoplastic; Polycarbonate (PC); Polycarbonate, Gamma Radiation Resistant
Material Notes: LEXAN HPS7 is a low flow polycarbonate (PC) with an MVR (300°C/1.2kg) of 5. This is a biocompatible (ISO10993 or USP Class VI) grade for medical devices and pharmaceutical applications. It is gamma and e-beam sterilizable, contains mold release and adheres to our healthcare management of change policy.

Information provided by SABIC
Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesMetricEnglishComments
Specific Gravity 1.20 g/cc1.20 g/ccASTM D792
Density 1.19 g/cc0.0430 lb/in³ISO 1183
Water Absorption 0.14 %0.14 %24 hours; ASTM D570
 0.26 %0.26 %23°C/sat; ISO 62
Moisture Absorption 0.100 %0.100 %23°C / 50% RH; ISO 62
Linear Mold Shrinkage, Flow 0.0050 - 0.0070 cm/cm0.0050 - 0.0070 in/inSABIC method
 0.0050 - 0.0070 cm/cm
@Thickness 3.20 mm		0.0050 - 0.0070 in/in
@Thickness 0.126 in		SABIC method
Linear Mold Shrinkage, Transverse 0.0050 - 0.0070 cm/cm
@Thickness 3.20 mm		0.0050 - 0.0070 in/in
@Thickness 0.126 in		SABIC method
Melt Flow  5.0 g/10 min
@Load 1.20 kg,
Temperature 300 °C		5.0 g/10 min
@Load 2.65 lb,
Temperature 572 °F		cm³/10 min; ISO 1133
 5.0 g/10 min
@Load 1.20 kg,
Temperature 300 °C		5.0 g/10 min
@Load 2.65 lb,
Temperature 572 °F		ASTM D1238
 24 g/10 min
@Load 5.00 kg,
Temperature 300 °C		24 g/10 min
@Load 11.0 lb,
Temperature 572 °F		ASTM D1238
 
Mechanical PropertiesMetricEnglishComments
Tensile Strength at Break 71.0 MPa10300 psi50 mm/min; ISO 527
 72.0 MPa10400 psi50 mm/min; ASTM D638
Tensile Strength, Yield 61.0 MPa8850 psi50 mm/min; ISO 527
 62.0 MPa8990 psi50 mm/min; ASTM D638
Elongation at Break 125 %125 %50 mm/min; ASTM D638
 126 %126 %50 mm/min; ISO 527
Elongation at Yield 5.9 %5.9 %50 mm/min; ISO 527
 6.5 %6.5 %50 mm/min; ASTM D638
Tensile Modulus 2.27 GPa329 ksi50 mm/min; ASTM D638
 2.45 GPa355 ksi1mm/min; ISO 527
Flexural Yield Strength 95.0 MPa13800 psi2 mm/min; ISO 178
 100 MPa14500 psi1.3 mm/min, 50 mm span; ASTM D790
Flexural Modulus 2.20 GPa319 ksi2 mm/min; ISO 178
 2.34 GPa339 ksi1.3 mm/min, 50 mm span; ASTM D790
Izod Impact, Notched 9.35 J/cm17.5 ft-lb/inASTM D256
 7.85 J/cm
@Temperature -30.0 °C		14.7 ft-lb/in
@Temperature -22.0 °F		ASTM D256
Izod Impact, Unnotched 27.0 J/cm50.6 ft-lb/inASTM D4812
Izod Impact, Notched (ISO) 75.0 kJ/m²35.7 ft-lb/in²80*10*3; ISO 180/1A
 15.0 kJ/m²
@Temperature -30.0 °C		7.14 ft-lb/in²
@Temperature -22.0 °F		80*10*3; ISO 180/1A
Izod Impact, Unnotched (ISO) NBNB80*10*3; ISO 180/1U
 NB
@Temperature -30.0 °C		NB
@Temperature -22.0 °F		80*10*3; ISO 180/1U
Charpy Impact Unnotched NBNBEdgew 80*10*3 sp=62mm; ISO 179/1eU
 NB
@Temperature -30.0 °C		NB
@Temperature -22.0 °F		Edgew 80*10*3 sp=62mm; ISO 179/1eU
Charpy Impact, Notched 7.50 J/cm²35.7 ft-lb/in²Edgew 80*10*3 sp=62mm; ISO 179/1eA
 1.50 J/cm²
@Temperature -30.0 °C		7.14 ft-lb/in²
@Temperature -22.0 °F		Edgew 80*10*3 sp=62mm; ISO 179/1eA
Dart Drop, Total Energy 82.0 J60.5 ft-lbASTM D3763
 
Thermal PropertiesMetricEnglishComments
CTE, linear, Parallel to Flow  66.0 µm/m-°C
@Temperature -40.0 - 40.0 °C		36.7 µin/in-°F
@Temperature -40.0 - 104 °F		ISO 11359-2
 66.0 µm/m-°C
@Temperature -40.0 - 40.0 °C		36.7 µin/in-°F
@Temperature -40.0 - 104 °F		ASTM E831
CTE, linear, Transverse to Flow  75.0 µm/m-°C
@Temperature -40.0 - 40.0 °C		41.7 µin/in-°F
@Temperature -40.0 - 104 °F		ASTM E831
 75.0 µm/m-°C
@Temperature -40.0 - 40.0 °C		41.7 µin/in-°F
@Temperature -40.0 - 104 °F		ISO 11359-2
Hot Ball Pressure Test 75.0 °C167 °FIEC 60695-10-2
Deflection Temperature at 0.46 MPa (66 psi)  141 °C
@Thickness 6.40 mm		286 °F
@Thickness 0.252 in		unannealed; ASTM D648
 141 °C
@Thickness 3.20 mm		286 °F
@Thickness 0.126 in		unannealed; ASTM D648
Deflection Temperature at 1.8 MPa (264 psi) 128 °C262 °FFlatw 80*10*4 sp=64mm; ISO 75/Af
 129 °C
@Thickness 3.20 mm		264 °F
@Thickness 0.126 in		unannealed; ASTM D648
 132 °C
@Thickness 6.40 mm		270 °F
@Thickness 0.252 in		unannealed; ASTM D648
Vicat Softening Point 145 °C293 °FRate B/50; ASTM D1525
 145 °C293 °FRate B/50; ISO 306
 146 °C295 °FRate B/120; ISO 306
 
Processing PropertiesMetricEnglishComments
Nozzle Temperature 305 - 325 °C581 - 617 °FInjection Molding
Zone 1 290 - 310 °C554 - 590 °F
Zone 2 300 - 320 °C572 - 608 °F
Zone 3 310 - 330 °C590 - 626 °F
Melt Temperature 310 - 330 °C590 - 626 °F
Mold Temperature 80.0 - 115 °C176 - 239 °F
Drying Temperature 120 °C248 °FInjection Molding
Dry Time 3.00 - 4.00 hour3.00 - 4.00 hourInjection Molding
 48.0 hour48.0 hourCumulative; Injection Molding
Moisture Content 0.020 %0.020 %
Back Pressure 0.300 - 0.700 MPa43.5 - 102 psi
Shot Size 40 - 60 %40 - 60 %
Vent Depth 0.00250 - 0.00760 cm0.000984 - 0.00299 in
Screw Speed 40 - 70 rpm40 - 70 rpm
 
Compliance PropertiesMetricEnglishComments
USP Class VI YesYes

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PSABI10692 / 244159

USP Class VI Adhesives
USP Class VI Approved Adhesives for Medical Device Applications
Master Bond’s biocompatible adhesives are designed to meet the needs of medical device manufacturers. Compounds withstand various types of sterilization methods.




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