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Ensinger PEI

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General Plastics LAST-A-FOAM® FR-4510 High Density, Rigid Foam
Categories: Other Engineering Material

Material Notes: Product Description: LAST-A-FOAM® high-density, rigid foam products are cost-effective, versatile, strong and durable. They are manufactured using our unique chemical formulas to be exceptionally uniform and consistent in all physical properties. The FR-4500 is a grain-free, machineable tooling board for styling and design models, master models, masters for composite and layup tools, and for mold and foundry patterns. The material also serves as an excellent wood alternative for outdoor signage and display manufacturing. Available in densities from 10 to 50 lbs. per cubic foot.

Key Performance Benefits:

  • Special formulation creates shavings when material is machined, causing less dust
  • Excellent consistency and uniformity throughout entire mass of material
  • Dimensional stability
  • No warp or bow in sheets
  • Large sheets (up to 48” x 96”), thick sheets (up to 22”) available
  • Custom sizes available
Applications:
  • Design prototypes
  • Appearance or “sight” models
  • Styling models
  • Architectural models
  • Master models
  • Temporary models
  • Trim, jigs, and fixtures
  • Thermoforming tools
  • Prototype foundry patterns
  • Mold patterns
  • Topographical maps
  • Dimensional check-fixtures
  • Molds for low-temperature casting (<200 ºF)
  • Prototype/low-volume Vacuum-forming tools
  • CAD model proofs/NC program proofs
  • Tooling aids
  • Molds for low-temperature curing prepregs (<200 ºF)

Information provided by General Plastics Manufacturing Company

Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesOriginal ValueComments
Density 0.160 g/ccASTM D1622
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 15ASTM D2240
Tensile Strength 253 psiPerpendicular to Rise; ASTM D1623
 254 psiASTM D1623
 260 psiParallel to Rise; ASTM D1623
Flexural Strength 348 psiASTM D790
 375 psiRise Parallel to Test Span; ASTM D790 Method 1-A
 385 psiRise Parallel to Beam Thick.; ASTM D790 Method 1-A
Flexural Modulus 12088 psiASTM D790
 15683 psiRise Parallel to Beam Thick.; ASTM D790 Method 1-A
 16659 psiRise Parallel to Test Span; ASTM D790 Method 1-A
Compressive Strength 289 psiASTM D1621
 219 psi
@Temperature 71.1 °C
Perpendicular to Rise; ASTM D1621
 226 psi
@Temperature 71.1 °C
Parallel to Rise; ASTM D1621
 299 psi
@Temperature 23.9 °C
Perpendicular to Rise; ASTM D1621
 304 psi
@Temperature 23.9 °C
Parallel to Rise; ASTM D1621
Compressive Modulus 10206 psiASTM D1621
 7471 psi
@Temperature 71.1 °C
Perpendicular to Rise; ASTM D1621
 8316 psi
@Temperature 71.1 °C
Parallel to Rise; ASTM D1621
 8914 psi
@Temperature 23.9 °C
Perpendicular to Rise; ASTM D1621
 9350 psi
@Temperature 23.9 °C
Parallel to Rise; ASTM D1621
Poissons Ratio 0.30
Shear Modulus 2.847 ksiASTM C273
Shear Strength 0.205 ksiASTM C273
 
Thermal PropertiesOriginal ValueComments
CTE, linear 290 µin/in-°F
@Temperature -45.6 - 93.3 °C
GP Method
Thermal Conductivity 0.263 BTU-in/hr-ft²-°FASTM C518
Glass Transition Temp, Tg 217 °FASTM E1545-05
 
Descriptive Properties
ColorTerracotta
Surface Roughness1494sanded, SJ-201P per JIS B0601-1982
Tumbling Friability (%)5.120 mins at 60 rpm, ASTM C421

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