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Master Bond adhesives

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Bakelite® PF 6507 Phenolic Formaldehyde Resin, Elasticized, Low Shrinkage, Resistant to High Temperatures, High Mechanical Strength
Categories: Polymer; Thermoset; Filled/Reinforced Thermoset; Phenolic

Material Notes: Phenolic molding compound, inorganically filled, glass fiber reinforced, elastomer modified, galvanizable, heat resistant, good media resistance, high dimensional stability at raised temperature, high mechanical strength.

Applications: Thermally and mechanically highly stressed automotive parts, solenoid switch caps, electrical motor end shields.

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Physical PropertiesOriginal ValueComments
Density 1.60 g/ccISO 1183
Apparent Bulk Density 0.700 g/ccISO 60
Linear Mold Shrinkage 0.0020 cm/cmInjection Molding. Post Shrinkage = 0.1%.; ISO 2577
 
Mechanical PropertiesOriginal ValueComments
Ball Indentation Hardness 250 MPaH961/30; ISO 2039/P1
Tensile Strength 85.0 MPaISO 527 - 1/2
Tensile Modulus 11000 MPaISO 527 - 1/2
Flexural Strength 135 MPaISO 178
Flexural Modulus 10000 MPaISO 178
Compressive Strength 180 MPaISO 604
Charpy Impact Unnotched 15.0 kJ/m²ISO 179-1 eU
Charpy Impact, Notched 3.50 kJ/m²ISO 179-1eA
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 1.00e+12 ohm-cm
Surface Resistance 1.00e+11 ohm
Dielectric Constant 6.5
@Frequency 100 Hz
Dielectric Strength 22.5 kV/mm
@Thickness 1.00 mm
IEC 60243-P1
Dissipation Factor 0.10
@Frequency 100 Hz
Comparative Tracking Index 150 V
 
Thermal PropertiesOriginal ValueComments
Maximum Service Temperature, Air 165 °C<20000 hours; IEC 60216-P1
 220 °C< 50 hours; IEC 60216-P1
Deflection Temperature at 8.0 MPa 170 °CISO 75-2
 
Processing PropertiesOriginal ValueComments
Feed Temperature 60.0 - 75.0 °CInjection molding
Nozzle Temperature 80.0 - 100 °CInjection molding
Melt Temperature 80.0 - 100 °CInjection molding
Mold Temperature 160 - 190 °CInjection molding
 160 - 190 °CCompression molding
Injection Pressure >= 15.0 MPaCompression and injection cavity mold pressure
Back Pressure 0.500 - 2.00 MPaInjection molding
Cure Time 10.0 - 20.0 secPer 1 mm of wall thickness, injection molding
 20.0 - 40.0 secPer 1 mm of wall thickness, compression molding
 
Descriptive Properties
Chromatic SpectrumAll Colors
Creep Rupture StrengthVery Good
Holding PressureApproximately 40-60% of injection pressure
Media ResistanceVery Good
Thermal ExpansionVery Slight
Water absorption (mg)1524h / 23°C

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