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Ensinger PEI

SABIC LEXAN™ FR 505RU PC (Americas)
Categories: Polymer; Thermoplastic; Polycarbonate (PC)

Material Notes: LEXAN 505RU Polycarbonate (PC) is an injection moldable non-chlorinated and non-brominated flame retardant grade that is 10% glass fiber filled. It It is UV stabilized and has a UL94 V0@1.5mm rating and is available in various opaque color options. This is an alternative to LEXAN 503R, 503R, 503RS.

Information provided by SABIC

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Physical PropertiesMetricEnglishComments
Specific Gravity 1.26 g/cc1.26 g/ccASTM D792
Density 1.26 g/cc0.0455 lb/in³ISO 1183
Water Absorption 0.30 %0.30 %23°C/sat; ISO 62
Moisture Absorption 0.150 %0.150 %23°C / 50% RH; ISO 62
Linear Mold Shrinkage, Flow 0.0040 - 0.0060 cm/cm
@Thickness 3.20 mm
0.0040 - 0.0060 in/in
@Thickness 0.126 in
SABIC method
Melt Flow  7.0 g/10 min
@Load 1.20 kg,
Temperature 300 °C
7.0 g/10 min
@Load 2.65 lb,
Temperature 572 °F
cm³/10 min; ISO 1133
 8.0 g/10 min
@Load 1.20 kg,
Temperature 300 °C
8.0 g/10 min
@Load 2.65 lb,
Temperature 572 °F
ASTM D1238
 
Mechanical PropertiesMetricEnglishComments
Tensile Strength at Break 60.0 MPa8700 psi5 mm/min; ISO 527
 62.0 MPa8990 psi5 mm/min; ASTM D638
Tensile Strength, Yield 72.0 MPa10400 psi5 mm/min; ISO 527
 74.0 MPa10700 psi5 mm/min; ASTM D638
Elongation at Break 6.0 %6.0 %5 mm/min; ASTM D638
 6.0 %6.0 %5 mm/min; ISO 527
Elongation at Yield 3.0 %3.0 %5 mm/min; ISO 527
 4.0 %4.0 %5 mm/min; ASTM D638
Tensile Modulus 3.50 GPa508 ksi1mm/min; ISO 527
 3.60 GPa522 ksi5 mm/min; ASTM D638
Flexural Yield Strength 114 MPa16500 psi1.3 mm/min, 50 mm span; ASTM D790
 122 MPa17700 psi2 mm/min; ISO 178
Flexural Modulus 3.20 GPa464 ksi1.3 mm/min, 50 mm span; ASTM D790
 3.50 GPa508 ksi2 mm/min; ISO 178
Izod Impact, Notched 0.900 J/cm1.69 ft-lb/inASTM D256
 0.700 J/cm
@Temperature -30.0 °C
1.31 ft-lb/in
@Temperature -22.0 °F
ASTM D256
Izod Impact, Unnotched 12.0 J/cm22.5 ft-lb/inASTM D4812
Izod Impact, Notched (ISO) 10.0 kJ/m²4.76 ft-lb/in²80*10*3; ISO 180/1A
 8.00 kJ/m²
@Temperature -30.0 °C
3.81 ft-lb/in²
@Temperature -22.0 °F
80*10*3; ISO 180/1A
Izod Impact, Unnotched (ISO) NBNB80*10*3; ISO 180/1U
 73.0 kJ/m²
@Temperature -30.0 °C
34.7 ft-lb/in²
@Temperature -22.0 °F
80*10*3; ISO 180/1U
Charpy Impact Unnotched NBNBEdgew 80*10*3 sp=62mm; ISO 179/1eU
 NB
@Temperature -30.0 °C
NB
@Temperature -22.0 °F
Edgew 80*10*3 sp=62mm; ISO 179/1eU
Charpy Impact, Notched 1.00 J/cm²4.76 ft-lb/in²Edgew 80*10*3 sp=62mm; ISO 179/1eA
 0.700 J/cm²
@Temperature -30.0 °C
3.33 ft-lb/in²
@Temperature -22.0 °F
Edgew 80*10*3 sp=62mm; ISO 179/1eA
Dart Drop, Total Energy 25.0 J18.4 ft-lbASTM D3763
 
Electrical PropertiesMetricEnglishComments
Comparative Tracking Index 175 V175 VIEC 60112
 175 - 250 V175 - 250 VUL 746A
Hot Wire Ignition, HWI 15 - 30 sec15 - 30 secUL 746A
High Amp Arc Ignition, HAI >= 120 arcs>= 120 arcsUL 746A
 
Thermal PropertiesMetricEnglishComments
CTE, linear, Parallel to Flow  50.0 µm/m-°C
@Temperature -40.0 - 40.0 °C
27.8 µin/in-°F
@Temperature -40.0 - 104 °F
ISO 11359-2
 50.0 µm/m-°C
@Temperature -40.0 - 40.0 °C
27.8 µin/in-°F
@Temperature -40.0 - 104 °F
ASTM E831
CTE, linear, Transverse to Flow  74.0 µm/m-°C
@Temperature -40.0 - 40.0 °C
41.1 µin/in-°F
@Temperature -40.0 - 104 °F
ASTM E831
 85.0 µm/m-°C
@Temperature -40.0 - 40.0 °C
47.2 µin/in-°F
@Temperature -40.0 - 104 °F
ISO 11359-2
Hot Ball Pressure Test 125 °C257 °FIEC 60695-10-2
Deflection Temperature at 1.8 MPa (264 psi) 136 °C277 °FFlatw 80*10*4 sp=64mm; ISO 75/Af
 137 °C
@Thickness 3.20 mm
279 °F
@Thickness 0.126 in
unannealed; ASTM D648
Vicat Softening Point 147 °C297 °FRate B/50; ISO 306
 149 °C300 °FRate B/120; ISO 306
 149 °C300 °FRate B/50; ASTM D1525
Flammability, UL94  V-2
@Thickness 0.750 mm
V-2
@Thickness 0.0295 in
UL 94 by SABIC-IP
 V-0
@Thickness 1.50 mm
V-0
@Thickness 0.0591 in
UL 94 by SABIC-IP
 5VB
@Thickness 3.00 mm
5VB
@Thickness 0.118 in
UL 94 by SABIC-IP
 5VA
@Thickness 3.00 mm
5VA
@Thickness 0.118 in
UL 94 by SABIC-IP
Glow Wire Test  850 °C
@Thickness 1.00 mm
1560 °F
@Thickness 0.0394 in
IEC 60695-2-13
 875 °C
@Thickness 3.00 mm
1610 °F
@Thickness 0.118 in
IEC 60695-2-13
 960 °C
@Thickness 0.750 mm
1760 °F
@Thickness 0.0295 in
IEC 60695-2-12
 
Processing PropertiesMetricEnglishComments
Processing Temperature 60.0 - 80.0 °C140 - 176 °FHopper Temperature
Nozzle Temperature 280 - 310 °C536 - 590 °FInjection Molding
Zone 1 270 - 300 °C518 - 572 °F
Zone 2 280 - 310 °C536 - 590 °F
Zone 3 290 - 320 °C554 - 608 °F
Melt Temperature 290 - 320 °C554 - 608 °F
Mold Temperature 80.0 - 120 °C176 - 248 °F
Drying Temperature 120 °C248 °FInjection Molding
Dry Time 2.00 - 4.00 hour2.00 - 4.00 hourInjection Molding
Moisture Content 0.020 %0.020 %
 
Descriptive Properties
UV-light, water exposure/immersionF1UL 746C

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PSABI10590 / 244057

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