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Ensinger PEI

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Tra-Con Tra-Cast FS255 Flexible Clear Epoxy Casting Compound
Categories: Polymer; Adhesive; Thermoset; Epoxy

Material Notes: TRA-CAST FS-255 is a clear, low viscosity, epoxy casting compound recommended for industrial embedding and casting applications where its combination of superior properties -- good clarity, long pot life, near-zero shrinkage, low residual stress, improved flexibility, and excellent impact strength -- are required. It readily bonds to ceramics, glass, most metals, and many plastics, and it is therefore especially useful for aerospace and electronic applications where its flexibility, consistency and self-sealing properties are needed (i.e. repottable electronic assemblies). Fully cured TRA-CAST FS-255 is a clear electrical insulator which is mechanically strong and tougher than comparable silicone gels, and it is further resistant to water, weather, gases and vapors, petroleum products (fuels, solvents and lubricants), mild acids and alkalis, salt solutions and many other organic and inorganic compounds. A vacuum de-airing step for 15 minutes may be required for the best clarity and optical properties. Longer cures at 25°C may be required for more fully matured castings.

Information provided by Tra-Con Inc.

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Physical PropertiesOriginal ValueComments
Specific Gravity 1.15 g/ccMixed
Solids Content 100 %Reactive Solids Content
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore A 85
Hardness, Shore D 30
Elongation at Yield 66 %
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 1.00e+14 ohm-cm
Dielectric Constant 3.9
@Frequency 1000 Hz
Dielectric Strength 390 V/mil
 
Thermal PropertiesOriginal ValueComments
CTE, linear 61.0 µm/m-°C
@Temperature 20.0 °C
Maximum Service Temperature, Air 115 °C
Minimum Service Temperature, Air -70.0 °C
 
Optical PropertiesOriginal ValueComments
Transmission, Visible 90 %clear; thickness not quantified
 
Processing PropertiesOriginal ValueComments
Cure Time 7.00 hour2 hrs @ 25°C + 5 hrs @ 55°C
 24.0 hour
@Temperature 25.0 °C
Pot Life 120 min
 
Descriptive Properties
Color Clear
Mix Ratio, parts by weight100/34Resin/Hardener

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PTRAC275 / 71203

Proto3000 – 3D Engineering Solutions

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