Morgan Advanced Ceramics Insulite 2500HS Thermal Ceramic

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Morgan Advanced Ceramics Insulite 2500HS Thermal Ceramic
Categories:	Ceramic; Oxide
Material Notes:	Bond type: hydraulic. Chamotte/Perlite. An extremely strong insulating concrete for service up to 1370°C (2500°F), designed for use in areas that require a combination of light weight and high strength. Particularly used in petrochemical stills and as heater lining and furnace doors, covers, kiln car tops, etc. conforms to ASTM Class R. Applications: Backup insulation in two component linings in petrochemical process units Hot face lining in ductwork from waste heat recovery boilers and process units Hydrogen or reducing atmosphere linings Petrochemical applications, Furnace doors, covers and kiln car tops. Features and Benefits: Light weight and low thermal conductivity reduce both the quantity of heat storage and heat transfer producing significant savings in furnace fuel consumption. Lower densities reduce the amount of supporting furnace steelwork required and provide more insulation with a thinner lining. Information provided by Morgan Advanced Materials
Key Words:	thermal ceramics
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Physical Properties	Original Value	Comments

Bulk Density	1.49 g/cc @Temperature 110 °C	dried
Grain Size	<= 6000 µm

Mechanical Properties	Original Value	Comments
Compressive Strength	6.00 MPa @Treatment Temp. 815 °C	Cold Crushing Strength
	9.00 MPa @Treatment Temp. 110 °C	Cold Crushing Strength
	12.0 MPa @Treatment Temp. 1370 °C	Cold Crushing Strength

Thermal Properties	Original Value	Comments
Thermal Conductivity	0.360 W/m-K @Temperature 200 °C
	0.400 W/m-K @Temperature 400 °C
	0.430 W/m-K @Temperature 600 °C
	0.460 W/m-K @Temperature 800 °C
Maximum Service Temperature, Air	<= 1370 °C
Shrinkage	0.00 - 0.20 % @Treatment Temp. 110 °C
	0.30 % @Treatment Temp. 815 °C
	1.0 % @Treatment Temp. 1370 °C

Component Elements Properties	Original Value	Comments
Al2O3	42 %
CaO	14 %
Fe2O3	6.0 %
K2O+Na2O	0.80 %
SiO2	34 %
TiO2	2.0 %

Descriptive Properties
Net Material Required (kg/m³)	1350
Water Addition	[27-33% by weight, 6.75-8.25 (l) volume per bag, 25 kg bag weight]

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CMORF6003 / 202787

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