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Rulon Bearings

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Solvay FM® 490A Core Splice Adhesive
Categories: Polymer; Adhesive; Thermoset; Epoxy; Epoxy Adhesive

Material Notes: Description: FM® 490A core splice adhesive is a modified epoxy material supplied in sheet form that may be cured in place by either free foaming or restrained foaming processes. It may be processed at any temperature ranging from 225°F to 350°F (107°C to 177°C). It is specifically designed to minimize variation in cell structure induced by typical process variables such as heat-up rates and vacuum conditions. Typical applications include bonding of inserts or edge members to core and localized reinforcement of honeycomb core where increased shear strength is required. Because FM 490A core splice adhesive contains no metallic fillers it is appropriate for applications requiring radar transparency.

Features & Benefits:

  • Use temperature ranging from -67°F to 350°F (-55°C to 177°C)
  • Wide curing window: 225°F to 350°F (107°C to 177°C)
  • Uniform cell structure: ambient to 10 inches of mercury vacuum
  • Achieves uniform expansion independent of heat-up rate 1°F to 10°F/minute (0.6°C to 5.6°C/minute)
  • Non-asbestos, no metallic fillers
  • Radar transparent
Applications:
  • Honeycomb splicing
  • Localized reinforcement
  • Bonding of edge members and inserts

Information provided by Cytec, subsequently acquired by Solvay.

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Physical PropertiesOriginal ValueComments
Density 0.320 - 0.641 g/cc
Volatiles <= 1.0 %
Storage Temperature <= -18.0 °C
 
Mechanical PropertiesOriginal ValueComments
Shear Strength 1270 psiTube, 177°C Cure, Tested at 75°F (24°) after 3 days water boil
 1315 psiTube, 121°C Cure, Tested at 75°F (24°) after 3 days water boil
 1360 psiTube, 121°C Cure, Tested at 75°F (24°) after 15 minute trichloroethylene degreasing and 30 minute post bake at 250°F (121°C)
 1375 psiTube, 177°C Cure, Tested at 75°F (24°) after 15 minute trichloroethylene degreasing and 30 minute post bake at 250°F (121°C)
 1390 psiTube, 177°C Cure, Tested at 75°F (24°) after 7 days immersion in Skydrol at 150°F (66°C)
 1495 psiTube, 177°C Cure, Tested at 75°F (24°) after 30 days salt spray at 95°F (35°C)
 1520 psiTube, 121°C Cure, Tested at 75°F (24°) after 30 days salt spray at 95°F (35°C)
 1530 psiTube, 121°C Cure, Tested at 75°F (24°) after 7 days immersion in Skydrol at 150°F (66°C)
 170 psi
@Temperature 177 °C
Tube, 177°C Cure
 665 psi
@Temperature 121 °C
Tube, 121°C Cure
 1027 psi
@Temperature 121 °C
Tube, 177°C Cure
 1260 psi
@Temperature 82.0 °C
Tube, 177°C Cure
 1270 psi
@Temperature 82.0 °C
Tube, 121°C Cure
 1270 psi
@Temperature -55.0 °C
Tube, 121°C Cure
 1330 psi
@Temperature -55.0 °C
Tube, 177°C Cure
 1390 psi
@Temperature 24.0 °C
Tube, 177°C Cure
 1500 psi
@Temperature 24.0 °C
Tube, 121°C Cure
 
Thermal PropertiesOriginal ValueComments
Maximum Service Temperature, Air 177 °C
Minimum Service Temperature, Air -55.0 °C
 
Processing PropertiesOriginal ValueComments
Shelf Life 12.0 Month
 
Descriptive Properties
ColorTan

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