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Elmet Technologies

Morgan Advanced Ceramics Kaolite® 1800 Thermal Ceramic, Cast installation
Categories: Ceramic; Oxide

Material Notes: Cast method of installation. Insulating monolithics reduce both the quantity of heat storage and heat transfer through the lining producing significant savings in furnace fuel consumption. The lower densities of these vermiculite containing Kaolite monolithics reduce the amount of supporting furnace steel work required and provide more insulation capability with a thinner lining. These products can be cast, poured, or gunited. Kaolite 1800 and Kaolite 1800 Gun are very lightweight, low thermal conductivity, vermiculite based monolithics designed for backup insulation applications up to 1800°F (982°C). They contain a calcium-aluminate cement which gives them higher temperature capability. Typical applications would be low-temperature lining for ovens and ductwork lining.

Information provided by Morgan Advanced Materials

Key Words: Thermal Ceramics
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Physical PropertiesMetricEnglishComments
Density 0.368 - 0.496 g/cc
@Temperature 816 °C
0.0133 - 0.0179 lb/in³
@Temperature 1500 °F
fired; ASTM 134
 0.464 - 0.625 g/cc
@Temperature 104 °C,
Time 86400 sec
0.0168 - 0.0226 lb/in³
@Temperature 219 °F,
Time 24.0 hour
dried; ASTM 134
 
Mechanical PropertiesMetricEnglishComments
Modulus of Rupture 0.000170 - 0.000270 GPa0.0247 - 0.0392 ksifired 5 hours at temp. use limit, °C
 0.000210 - 0.000340 GPa0.0305 - 0.0493 ksifired 5 hours at 816°C
 0.000270 - 0.000480 GPa0.0392 - 0.0696 ksidried 24 hours at 104°C
Compressive Strength  0.340 - 0.620 MPa
@Temperature 982 °C,
Time 18000 sec
49.3 - 89.9 psi
@Temperature 1800 °F,
Time 5.00 hour
Cold Crushing Strength, fired; ASTM C 133
 0.520 - 1.03 MPa
@Temperature 104 °C,
Time 86400 sec
75.4 - 149 psi
@Temperature 219 °F,
Time 24.0 hour
Cold Crushing Strength, dried; ASTM C 133
 0.550 - 1.03 MPa
@Temperature 816 °C,
Time 18000 sec
79.8 - 149 psi
@Temperature 1500 °F,
Time 5.00 hour
Cold Crushing Strength, fired; ASTM C 133
 
Thermal PropertiesMetricEnglishComments
Thermal Conductivity  0.110 W/m-K
@Temperature 260 °C
0.763 BTU-in/hr-ft²-°F
@Temperature 500 °F
ASTM C 201
 0.140 W/m-K
@Temperature 538 °C
0.972 BTU-in/hr-ft²-°F
@Temperature 1000 °F
ASTM C 201
 0.160 W/m-K
@Temperature 815 °C
1.11 BTU-in/hr-ft²-°F
@Temperature 1500 °F
ASTM C 201
Maximum Service Temperature, Air <= 982 °C<= 1800 °F
Shrinkage  0.00 - 0.30 %
@Treatment Temp. 104 °C,
Time 86400 sec
0.00 - 0.30 %
@Treatment Temp. 219 °F,
Time 24.0 hour
dried; ASTM C 113
 1.0 - 1.8 %
@Treatment Temp. 816 °C,
Time 18000 sec
1.0 - 1.8 %
@Treatment Temp. 1500 °F,
Time 5.00 hour
fired; ASTM C 113
 1.5 - 2.5 %
@Treatment Temp. 982 °C,
Time 18000 sec
1.5 - 2.5 %
@Treatment Temp. 1800 °F,
Time 5.00 hour
fired; ASTM C 113
 
Processing PropertiesMetricEnglishComments
Moisture Content 170 - 185 %170 - 185 %pouring
Shelf Life 12.0 Month12.0 Month
 
Component Elements PropertiesMetricEnglishComments
Al2O3 30 %30 %
CaO 18 %18 %
Fe2O3 9.2 %9.2 %
K2O+Na2O 3.1 %3.1 %Na2O & K2O
MgO 8.1 %8.1 %
SiO2 29 %29 %
TiO2 2.0 %2.0 %
 
Descriptive Properties
Placement, average (kg)12to place 1m3

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