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Ensinger PEI

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General Plastics LAST-A-FOAM® FR-3818 FST Polyurethane Foam
Categories: Other Engineering Material; Composite Core Material; Polymer; Thermoset; Polyurethane, TS; Thermoset Polyurethane Foam, Unreinforced

Material Notes: Product Description: FR-3800 FST is a halogen-free polyurethane-based foam that is compliant with fire, smoke and toxicity (FST) requirements, Ohio State University (OSU) 65/65 heat release standards for aerospace interior applications and REACH regulation. It is available in a wide range of densities, from 3 to 40 pounds per cubic foot, and sheet thickness of up to 24 inches. Custom sizes and thickness are also available. The FR-3800 FST can be thermoformed, easily machined and bonded. It withstands process temperatures up to 310° Fahrenheit, which provides a larger processing window to manufacture composite parts. This FST performance core series exhibits high strength-to-weight ratio due to its cellular and cross-linked structure. It meets the mechanical property requirements for core and structural FST applications without the high cost associated with alternative materials such as thermoplastic foams and honeycomb. With the FR-3800 FST, design and performance goals are achieved while meeting fire safety requirements.

Features:

  • Passes fire, smoke and toxicity (FST) Requirements
  • Meets OSU 65/65 heat release standards
  • Sheet thickness up to 24 inches
  • Thermoformable into simple curves
  • Shapes easily with common machining methods
  • Bonds well with composite skins
  • Withstands process temperatures up to 310° Fahrenheit
  • Resistant to water absorption
  • Resistant to most chemicals and solvents
  • Will not support fungal growth
  • No edge-closing or filling needed
Applications:
  • First-class seating pods
  • Sandwich core for aircraft interior components: Ceiling panels; Wall panels; Floor ramps; Door panels; Hard points in composite panels; Passenger cabin class dividers
  • Lightweight flyaway parts
  • Edge closeouts
  • Support/shim pieces

Information provided by General Plastics Manufacturing Company

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Physical PropertiesOriginal ValueComments
Density 0.288 g/ccASTM D1622
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength 501 psiParallel to Rise; ASTM D1623
 516 psiPerpendicular to Rise; ASTM D1623
Flexural Strength 723 psiRise Parallel to Beam Thick.; ASTM D790 Method 1-A
 769 psiRise Parallel to Test Span; ASTM D790 Method 1-A
Flexural Modulus 28333 psiRise Parallel to Beam Thick.; ASTM D790 Method 1-A
 28363 psiRise Parallel to Test Span; ASTM D790 Method 1-A
Compressive Strength 362 psi
@Temperature 121 °C
Parallel to Rise; ASTM D1621
 364 psi
@Temperature 121 °C
Perpendicular to Rise; ASTM D1621
 739 psi
@Temperature 23.9 °C
Parallel to Rise; ASTM D1621
 786 psi
@Temperature 23.9 °C
Perpendicular to Rise; ASTM D1621
Compressive Modulus 14293 psi
@Temperature 121 °C
Parallel to Rise; ASTM D1621
 14365 psi
@Temperature 121 °C
Perpendicular to Rise; ASTM D1621
 23386 psi
@Temperature 23.9 °C
Perpendicular to Rise; ASTM D1621
 25608 psi
@Temperature 23.9 °C
Parallel to Rise; ASTM D1621
Shear Strength 0.213 ksiRise Parallel to Specimen Width; ASTM C273
 0.214 ksiRise Parallel to Specimen Thickness; ASTM C273
 
Thermal PropertiesOriginal ValueComments
CTE, linear 26.0 µin/in-°F
@Temperature -45.6 - 93.3 °C
GP Method
Thermal Conductivity 0.350 BTU-in/hr-ft²-°FASTM C518
Glass Transition Temp, Tg 300 °FASTM E1824
 
Descriptive Properties
Tumbling Friability (%)220 mins at 60 rpm, ASTM C421
Water Absorption0.004 lbs/ft²ASTM D2842

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PGENR019 / 186805

Proto3000 – 3D Engineering Solutions

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