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Master Bond adhesives

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Aluminum 6061-T6; 6061-T651
Categories: Metal; Nonferrous Metal; Aluminum Alloy; 6000 Series Aluminum Alloy

Material Notes: General 6061 characteristics and uses: Excellent joining characteristics, good acceptance of applied coatings. Combines relatively high strength, good workability, and high resistance to corrosion; widely available. The T8 and T9 tempers offer better chipping characteristics over the T6 temper.

Applications: Aircraft fittings, camera lens mounts, couplings, marines fittings and hardware, electrical fittings and connectors, decorative or misc. hardware, hinge pins, magneto parts, brake pistons, hydraulic pistons, appliance fittings, valves and valve parts; bike frames.

Data points with the AA note have been provided by the Aluminum Association, Inc. and are NOT FOR DESIGN.

Composition Notes:
Composition information provided by the Aluminum Association and is not for design.

Key Words: al6061-T651, UNS A96061; ISO AlMg1SiCu; Aluminium 6061-T6, AD-33 (Russia); AA6061-T6; 6061T6, ISO AlMg1SiCu; Aluminium 6061-T651, AD-33 (Russia); AA6061-T651
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Physical PropertiesOriginal ValueComments
Density 2.70 g/ccAA; Typical
 
Mechanical PropertiesOriginal ValueComments
Hardness, Brinell 95AA; Typical; 500 g load; 10 mm ball
Hardness, Knoop 120Converted from Brinell Hardness Value
Hardness, Rockwell A 40Converted from Brinell Hardness Value
Hardness, Rockwell B 60Converted from Brinell Hardness Value
Hardness, Vickers 107Converted from Brinell Hardness Value
Tensile Strength, Ultimate 45.0 ksiAA; Typical
 24.0 MPa
@Temperature 371 °C
 32.0 MPa
@Temperature 316 °C
 51.0 MPa
@Temperature 260 °C
 131 MPa
@Temperature 204 °C
 234 MPa
@Temperature 149 °C
 290 MPa
@Temperature 100 °C
 310 MPa
@Temperature 24.0 °C
 324 MPa
@Temperature -28.0 °C
 338 MPa
@Temperature -80.0 °C
 414 MPa
@Temperature -196 °C
Tensile Strength, Yield 40.0 ksiAA; Typical
 12.0 MPa
@Strain 0.2 %,
Temperature 371 °C
 19.0 MPa
@Strain 0.2 %,
Temperature 316 °C
 34.0 MPa
@Strain 0.2 %,
Temperature 260 °C
 103 MPa
@Strain 0.2 %,
Temperature 204 °C
 214 MPa
@Strain 0.2 %,
Temperature 149 °C
 262 MPa
@Strain 0.2 %,
Temperature 100 °C
 276 MPa
@Strain 0.2 %,
Temperature 24.0 °C
 283 MPa
@Strain 0.2 %,
Temperature -28.0 °C
 290 MPa
@Strain 0.2 %,
Temperature -80.0 °C
 324 MPa
@Strain 0.2 %,
Temperature -196 °C
Elongation at Break 17 %
@Temperature -28.0 °C
 17 %
@Temperature 24.0 °C
 18 %
@Temperature -80.0 °C
 18 %
@Temperature 100 °C
 20 %
@Temperature 149 °C
 22 %
@Temperature -196 °C
 28 %
@Temperature 204 °C
 60 %
@Temperature 260 °C
 85 %
@Temperature 316 °C
 95 %
@Temperature 371 °C
 12 %
@Thickness 1.59 mm
AA; Typical
 17 %
@Diameter 12.7 mm
AA; Typical
Modulus of Elasticity 10000 ksiAA; Typical; Average of tension and compression. Compression modulus is about 2% greater than tensile modulus.
Notched Tensile Strength 324 MPa2.5 cm width x 0.16 cm thick side-notched specimen, Kt = 17.
Ultimate Bearing Strength 607 MPaEdge distance/pin diameter = 2.0
Bearing Yield Strength 386 MPaEdge distance/pin diameter = 2.0
Poissons Ratio 0.33Estimated from trends in similar Al alloys.
Fatigue Strength 14000 psi
@# of Cycles 5.00e+8
completely reversed stress; RR Moore machine/specimen
Fracture Toughness 29.0 MPa-m½KIC; TL orientation.
Machinability 50 %0-100 Scale of Aluminum Alloys
Shear Modulus 26.0 GPaEstimated from similar Al alloys.
Shear Strength 30.0 ksiAA; Typical
 
Electrical PropertiesOriginal ValueComments
Electrical Resistivity 24.0 ohm-cir-mil/ft
@Temperature 20.0 °C
AA; Typical
 
Thermal PropertiesOriginal ValueComments
CTE, linear 13.1 µin/in-°F
@Temperature 20.0 - 100 °C
AA; Typical; average over range
 25.2 µm/m-°C
@Temperature 20.0 - 300 °C
Specific Heat Capacity 0.896 J/g-°C
Thermal Conductivity 1160 BTU-in/hr-ft²-°FAA; Typical at 77°F
Melting Point 1080 - 1205 °FAA; Typical range based on typical composition for wrought products >= 1/4 in. thickness. Eutectic melting can be eliminated by homogenization.
Solidus 1080 °FAA; Typical
Liquidus 1205 °FAA; Typical
 
Processing PropertiesOriginal ValueComments
Solution Temperature 985 °F
Aging Temperature 320 °FRolled or drawn products; hold at temperature for 18 hr
 350 °FExtrusions or forgings; hold at temperature for 8 hr
 
Component Elements PropertiesOriginal ValueComments
Aluminum, Al 95.8 - 98.6 %As remainder
Chromium, Cr 0.04 - 0.35 %
Copper, Cu 0.15 - 0.40 %
Iron, Fe <= 0.70 %
Magnesium, Mg 0.80 - 1.2 %
Manganese, Mn <= 0.15 %
Other, each <= 0.05 %
Other, total <= 0.15 %
Silicon, Si 0.40 - 0.80 %
Titanium, Ti <= 0.15 %
Zinc, Zn <= 0.25 %

References for this datasheet.

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