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Metal adhesives

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Master Bond MasterSil 151TC Two part RTV thermally conductive silicone
Categories: Polymer; Thermoset; Silicone

Material Notes: Key Features:
  • High thermal conductivity
  • Very good electrical insulator
  • Low exotherm
  • High flexibility and temperature resistance
Master Bond MasterSil 151TC is a two component silicone for use primarily in thermal management applications. It is primarily used for bonding or smaller gap filling. It has very fine particles of a thermally conductive filler that allows it to be applied in sections as thin as 10-15 microns. It has a 100 to 4 mix ratio by weight, and upon mixing, flows evenly and smoothly. It will cure in 2-3 hours at 150-200°F or in 2-3 days at room temperature. The optimum cure is overnight at room temperature followed by 1-2 hours at 150-200°F. MasterSil 151TC is an addition cured silicone offering both flexibility and high temperature resistance. Its inherent flexibility allows it to withstand severe thermal cycling as well as vibration and shock. Regarding its thermal transfer capabilities, the system combines high conductivity with very fine particle filler. This allow it to be applied in a very thin layer and lowers its thermal resistance to 7-10 x 10-6 K•m2/W. This is much better than more standard thermally conductive silicones. The service temperature range is -65°F to +400°F. The color of Part A is white and Part B is clear. MasterSil 151TC fits well in applications involving sensitive optical and electronic components where optimum heat dissipation is critical. The other main attributes are its flexibility and its ability to withstand high temperatures, as noted previously.

Product Advantages:

  • Addition cured; no by-products released during cure; does not require air for curing
  • Good flow properties
  • Can be applied in very thin sections
  • Very low shrinkage upon cure
  • Combines high thermal conductivity and low thermal resistance

Information provided by Masterbond.

Vendors: Master Bond is a leading manufacturer of adhesives, sealants, coatings and potting compounds. Master Bond’s vast product line consists of over 3,000 epoxy, polyurethane, silicone, cyanoacrylate and latex adhesives that vary in viscosity, cure speed, strength, chemical resistance, electrical properties, etc. Our custom adhesives offer design flexibility and provide excellent bonding performance. Visit www.masterbond.com.

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Physical PropertiesOriginal ValueComments
Viscosity 50 - 150 cPPart B
 30000 - 60000 cPmixed
 70000 - 100000 cPPart A (thixotropic)
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 80 - 90
Tensile Strength 500 - 600 psi
Elongation at Break 90 - 110 %
Adhesive Bond Strength 50.0 - 100 psilap shear, Al/Al
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity >= 1.00e+14 ohm-cm
Dielectric Constant 3.5
@Frequency 100 Hz
Dielectric Strength 450 V/mil
@Thickness 3.17 mm
 
Thermal PropertiesOriginal ValueComments
CTE, linear 120 - 150 µm/m-°C
Thermal Conductivity 1.44 - 1.73 W/m-K
Maximum Service Temperature, Air 400 °F
Minimum Service Temperature, Air -65.0 °F
 
Processing PropertiesOriginal ValueComments
Cure Time 2.00 - 3.00 hour
@Temperature 65.6 - 93.3 °C
 24.0 - 72.0 hour
@Temperature 23.9 °C
Working Life 120 - 240 minAfter mixing, 100 g batch
Shelf Life 6.00 MonthIn original unopened containers
 
Descriptive Properties
Cure scheduleovernight at 75°F, followed by 1-2 hours at 150-200°FOptimum
Mixing Ratio100:4Parts A to B, by weight

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PMASTM726 / 233783

Metal adhesives

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