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Rulon Bearings

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Chemours Teflon® FEP 6100 Fluoropolymer Resin  (discontinued **)
Categories: Polymer; Thermoplastic; Fluoropolymer; Fluorinated Ethylene Propylene (FEP)

Material Notes: DuPont™ Teflon® FEP 6100 fluoropolymer resin is a melt-processable fluoropolymer resin specifically designed for high-speed extrusion of thin coatings on small-gauge wires for twisted-pair constructions.

As shown in Table 1, this resin provides the electrical and mechanical properties needed for low voltage applications. In addition, Teflon® FEP 6100 has a higher melt flow rate than most other fluoropolymer resins. This permits higher extrusion speeds and easier processing, making Teflon® FEP 6100 a cost-effective alternative for producing thin-wall extrusions.

Teflon® FEP 6100 possesses a balance of processing and performance properties, which makes it an excellent choice for many applications. Like all Teflon® fluoropolymer resins, Teflon® FEP 6100 offers an excellent combination of properties:

  • low flammability
  • exceptional dielectric properties
  • heat resistance
  • toughness
  • flexibility
  • low coefficient of friction
  • nonstick characteristics
  • negligible moisture absorption
  • chemical inertness
  • performance at temperature extremes
  • weather resistance

Applications

Teflon® FEP 6100 is especially suitable for use in insulating data and telecommunications cables with excellent fire performance and physical properties as well as outstanding electrical performance. Cables insulated with Teflon® FEP 6100 have met the requirements of the NFPA 90A ‘Standard for the Installation of Air-conditioning and Ventilating Systems’. To meet these requirements cables are tested using the NFPA 262 Standard Method of Test for Flame Travel and Smoke of Wires and Cables. This standard test method is used to qualify cables for installation in plenum spaces under the provisions of NFPA 90A. Teflon® FEP 6100 complies with ASTM 2116.

Teflon® FEP 6100 is not recommended as a jacket material or as a heavy-walled insulation in constructions where significant thermal cycling may raisestress-cracking concerns.

Chemours was formed from former DuPont performance chemicals businesses, including DuPont Fluoroproducts, in 2015.

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Physical PropertiesOriginal ValueComments
Specific Gravity 2.14 g/ccASTM D792
Water Absorption <= 0.010 %24 hours; ASTM D570
Melt Flow 30 g/10 minASTM D2116
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 56ASTM D2240
Tensile Strength, Ultimate 20.0 MPaASTM D1457
Elongation at Break 300 %ASTM D1457
Flexural Modulus 0.520 GPaASTM D790
Izod Impact, Notched NBASTM D256
Coefficient of Friction 0.080 - 0.30ASTM D1894
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity >= 1.00e+18 ohm-cmASTM D257
Surface Resistivity per Square >= 1.00e+16 ohmASTM D257
Dielectric Constant 2.03
@Frequency 1e+6 Hz
ASTM D2520
Dielectric Strength 53.0 kV/mm100 micrometers film; ASTM D149
Dissipation Factor 0.00057
@Frequency 1e+6 Hz
ASTM D2520
Arc Resistance >= 300 secASTM D495
 
Thermal PropertiesOriginal ValueComments
Melting Point 264 °CASTM D3418
Flammability, UL94 V-0
Oxygen Index >= 95 %ASTM D2863
 
Processing PropertiesOriginal ValueComments
Processing Temperature 360 - 385 °CCure Temperature
 
Descriptive Properties
20% Hydrochloric Acid Transmission, g/100sq in.<0.02
50% Sodium Hydroxide Transmission, g/100sq in.<.02
Acetic Acid Transmission, g/100sq in.0.41
Acetone Transmission, g/100sq in.0.95
Acetophenone Transmission, g/100sq in.0.5
Benzene Transmission, g/100sq in.0.64
Carbon Tetrachloride Transmission, g/100sq in.0.31
Chemical/Solvent ResistanceExcellent
Detergent Resist. on grit-blasted aluminum, Hours600
Detergent Resistance on aluminum, Hours744
Detergent Resistance on grit-blasted steel, Hours480
Ethyl Acetate Transmission, g/100sq in.0.76
Folding Endurance, # cycles, .18-.20 mm5-80 E3
Heat of Combustion J/g5100ASTM D240
Hexane Transmission, g/100sq in.0.56
Piperidine Transmission, g/100sq in.0.04
Red Fuming Nitric Acid Transmission, g/100sq in.7.5-1.4
Salt Spray Resistance on aluminum, Hours>744
Sulfuric Acid Transmission, g/100sq in.0.00001
Water Transmission, g/100sq in.0.4
Weather Resistance20Years unaffected in Florida Exposure

**
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PDU9257 / 33352

Aluminum Castings

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