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Ensinger PEI

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QuesTek® Innovations Ferrium® C61™ Case-hardened Gear Steel with Ultrahigh-strength Core
Categories: Metal; Ferrous Metal; Alloy Steel

Material Notes: Description: Ferrium® C61™ is a member of a new class of martensitic secondary-hardening gear and bearing steels that utilize an efficient M2C precipitate strengthening dispersion. Because of the efficiency of this strengthening dispersion, a superior combination of properties can be attained for a given application. Ferrium® C61™ was designed to provide carburized surface properties similar to conventional gear steels such as AISI 9310 and EN36C with the added benefit of an ultra high-strength core along with excellent fracture toughness. C61™ should be considered for use in applications that require high case hardness, high strength, high toughness, and thermal resistance. C61™ has very high hardenability and only requires mild quenching.

Typical Applications: Power transmission shaft, gears and other demanding applications in aerospace, energy, and racing/off-road/mission-critical vehicles and other industries where weight savings, compactness, high temperature resistance and high surface fatigue resistance are valued. The high core strength and high hardenability of Ferrium® C61™ particularly benefits structural components such as shafts with integral gearing.

Workability:
Fording: Forge at 1800-2100°F (982-1149°C)

Heat Treatment:
Normalizing: Heat uniformly to 1875°F(1024°C) and air cool..
Annealing: Heat uniformly to 1250°F(677°C), hold for 2 to 8 hours and air cool.. Hardness should be less than 327 HBW.
Carburizing and Hardening: Vacuum carburize at 1830°F (1000°C), followed by quenching in gas (1.5 Bar Nitrogen or higher) or oil medium.
Refrigerate: To obtain optimum case hardness, a refrigeration treatment at -100°F (-73°C) or lower for 1 hour is recommended. This should be performed with minimal delay after completion of the quench.
Temper: At 900°F (482°C)

Product Forms: Ferrium® C61™ is manufactured in typical ingot, bar and billet forms.

Ferrium is designed by Questek Innovations, LLC. and is manufactured by Latrobe Specialty Steel under license.

Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesOriginal ValueComments
Density 498 lb/ft³
 
Mechanical PropertiesOriginal ValueComments
Hardness, Rockwell C 44Distance from Quenched End 1 [in]
 44Distance from Quenched End 1 1/4 [in]
 44Distance from Quenched End 1 1/2 [in]
 44Distance from Quenched End 1 3/4 [in]
 44Distance from Quenched End 2 [in]
 44.5Distance from Quenched End 3/4 [in]
 45Distance from Quenched End 1/4 [in]
 45Distance from Quenched End 1/2 [in]
 48 - 50Typical Core Hardness
 60 - 62Typical Case Hardness
Hardness, Vickers 540
@Load 0.500 kg
Depth from Surface .070 [in]
 550
@Load 0.500 kg
Depth from Surface .045 [in]
 600
@Load 0.500 kg
Depth from Surface .029 [in]
 650
@Load 0.500 kg
Depth from Surface .02 [in]
 700
@Load 0.500 kg
Depth from Surface .014 [in]
Tensile Strength at Break >= 250000 psi
Tensile Strength, Ultimate 200 ksi
@Temperature 427 °C
 220 ksi
@Temperature 204 °C
 220 ksi
@Temperature 316 °C
 240 ksi
@Temperature 21.1 °C
Tensile Strength, Yield 175 ksi
@Temperature 427 °C
 195 ksi
@Temperature 316 °C
 200 ksi
@Temperature 204 °C
 225 ksi
@Temperature 21.1 °C
 >= 208 ksi
@Strain 0.2 %
Elongation at Break >= 13 %
 15 %
@Temperature 21.1 °C
 15 %
@Temperature 204 °C
 15 %
@Temperature 316 °C
 15 %
@Temperature 427 °C
Reduction of Area 68 %
@Temperature 21.1 °C
 68 %
@Temperature 204 °C
 68 %
@Temperature 316 °C
 68 %
@Temperature 427 °C
Fatigue Strength <= 135000 psi
@# of Cycles >=1.00e+7
 <= 150000 psi
@# of Cycles >=1.00e+7
 <= 155000 psi
@# of Cycles >=1.00e+7
 <= 160000 psi
@# of Cycles 6.30e+6
 <= 162000 psi
@# of Cycles 7.30e+6
 <= 165000 psi
@# of Cycles 130000
 <= 165000 psi
@# of Cycles 330000
 <= 165000 psi
@# of Cycles 8.00e+6
 <= 175000 psi
@# of Cycles 120000
 <= 185000 psi
@# of Cycles 80000
 <= 195000 psi
@# of Cycles 43000
Fracture Toughness 130 ksi-in½
Charpy Impact 55.0 ft-lbV-notch
 
Thermal PropertiesOriginal ValueComments
CTE, linear 9.54 µm/m-°C
@Temperature 24.0 - 93.0 °C
 9.59 µm/m-°C
@Temperature 24.0 - 204 °C
 10.76 µm/m-°C
@Temperature 24.0 - 316 °C
 11.09 µm/m-°C
@Temperature 24.0 - 427 °C
 11.28 µm/m-°C
@Temperature 24.0 - 538 °C
 
Component Elements PropertiesOriginal ValueComments
Carbon, C 0.15 %
Chromium, Cr 3.5 %
Cobalt, Co 18 %
Iron, Fe 67.67 %
Molybdenum, Mo 1.1 %
Nickel, Ni 9.5 %
Vanadium, V 0.080 %
 
Descriptive Properties
Cycles of Failure46100

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