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Master Bond adhesives

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BASF Ultrason® KR 4113 PESU with 10/10% Carbon Fibers/Graphite and 10% PTFE
Categories: Polymer; Thermoplastic; Polyethersulfone (PES); Polyethersulfone (PES), PTFE Filled; Polyethersulfone, Carbon Fiber Reinforced; Polyethersulfone, Mineral Reinforced

Material Notes: Description: Compound based on PES with 30 % filler. The filler system, a mixture of carbon fibers, graphite and PTFE powder, considerably improves Ultrason’s tribological properties. In addition, this product has a very small expansion coefficient and low tendency to swell in hot oils. Abbreviated designation according to ISO 1043-1: PESU-(CF+ZD)

Typical applications: Oil control piston in standard automotive oil pumps and oil control piston in volume controlled automotive oil-pumps

Information provided by BASF

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Physical PropertiesOriginal ValueComments
Bulk Density 0.700 - 0.800 g/cc
Density 1.48 g/ccISO 1183
Water Absorption 1.5 %ISO 62
Moisture Absorption at Equilibrium 0.50 %23°C; 50% RH; ISO 62
Viscosity Test 56 cm³/gISO 307
Linear Mold Shrinkage, Flow 0.0031 cm/cmISO 2577, 294-4
Linear Mold Shrinkage, Transverse 0.0046 cm/cmISO 2577, 294-4
Melt Flow 14.8 g/10 min
@Load 10.0 kg,
Temperature 360 °C
ISO 1133
 
Mechanical PropertiesOriginal ValueComments
Ball Indentation Hardness 180 MPa
@Load 98.0 kg,
Time 30.0 sec
ISO 2039-1
Tensile Strength 108 MPa
@Treatment Temp. 150 °C,
Time 7.20e+6 sec
used oil
 108 MPa
@Treatment Temp. 150 °C,
Time 1.08e+7 sec
used oil
 109 MPa
@Treatment Temp. 150 °C,
Time 7.20e+6 sec
new oil
 109 MPa
@Treatment Temp. 150 °C,
Time 3.60e+6 sec
used oil
 110 MPa
@Treatment Temp. 150 °C,
Time 3.60e+6 sec
new oil
 111.0 MPa
@Treatment Temp. 150 °C,
Time 1.08e+7 sec
new oil
 112 MPa
@Treatment Temp. 150 °C,
Time 0.000 sec
new oil
 112 MPa
@Treatment Temp. 150 °C,
Time 0.000 sec
used oil
Tensile Strength, Yield 105 MPa50mm/min; ISO 527-1/-2
Elongation at Yield 1.3 %50mm/min; ISO 527-1/-2
Tensile Modulus 10100 MPaISO 527-1/-2
Izod Impact, Notched (ISO) 5.00 kJ/m²
@Temperature 23.0 °C
ISO 180/A
Charpy Impact Unnotched 19.0 kJ/m²
@Temperature 23.0 °C
ISO 179/1eU
Charpy Impact, Notched 3.00 kJ/m²
@Temperature -30.0 °C
ISO 179/1eA
 4.50 kJ/m²
@Temperature 23.0 °C
ISO 179/1eA
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 8500 ohm-cmIEC 60093
Surface Resistance 4000 ohmIEC 60093
Dielectric Strength 8.00 kV/mmDIN 53752
 
Thermal PropertiesOriginal ValueComments
CTE, linear, Parallel to Flow 11.0 µm/m-°C
@Temperature 23.0 - 80.0 °C
ISO 75-1/-2
 13.0 µm/m-°C
@Temperature 180 °C
DIN 53752
 26.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 25.0 °C
 26.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 75.0 °C
 27.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 125 °C
 27.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 175 °C
 33.0 µm/m-°C
@Thickness 2.00 mm,
Temperature 25.0 °C
 33.0 µm/m-°C
@Thickness 2.00 mm,
Temperature 75.0 °C
 34.0 µm/m-°C
@Thickness 2.00 mm,
Temperature 125 °C
CTE, linear, Transverse to Flow 19.5 µm/m-°C
@Thickness 2.00 mm,
Temperature 125 °C
 20.0 µm/m-°C
@Thickness 2.00 mm,
Temperature 75.0 °C
 20.0 µm/m-°C
@Thickness 2.00 mm,
Temperature 25.0 °C
 23.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 75.0 °C
 24.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 125 °C
 24.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 25.0 °C
 25.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 175 °C
Deflection Temperature at 1.8 MPa (264 psi) 220 °CISO 75-1/-2
Glass Transition Temp, Tg 225 °CISO 11357-1/-2
Decomposition Temperature >= 400 °C
Ignition Temperature >= 500 °CASTM D1929
 
Processing PropertiesOriginal ValueComments
Processing Temperature 80.0 °CHopper throat
Zone 1 350 °CFeed zone
Zone 2 360 °CCompression
Zone 3 370 °CMetering-zone
Zone 4 370 °CNozzle
Melt Temperature 350 - 390 °CInjection molding/extrusion
 370 °COptimal
Mold Temperature 150 - 190 °CInjection molding
 170 °COptimal
Drying Temperature 140 °C
Dry Time 4 hour
 
Descriptive Properties
ColorBlack
Commercial StatusEurope
Primary Processing TechniqueInjection molding and Extrusion

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