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Syensqo (Solvay Specialty Polymers) AvaSpire® AV-630 Polyaryletherketone (PAEK), Unfilled for extrusion of ultra-thin films
Categories: Polymer; Thermoplastic; Polyketone; Polyaryletherketone (PAEK), Unreinforced

Material Notes: AvaSpire® AV-630 is an unreinforced polyaryletherketone (PAEK) developed as an alternative to low melt flow PEEK for the extrusion of ultra-thin films. Films with thicknesses as low as 0.2 mils (5 microns) can be successfully melt extruded out of AV-630 using conventional thermoplastics film extrusion equipment.

Films of AV-630 offer certain performance advantages over comparable PEEK film. These include improved toughness and ductility, a higher retention of mechanical integrity at temperatures above 150°C, better acceptance of adhesives and improved flame propagation resistance properties. Ultra-thin films (<15 microns thick) also exhibit a more flexible, less crinkly feel than that of PEEK films at comparable thicknesses.

Sub-mil thick films produced from AV-630 can be utilized in a wide range of industrial applications. Typical applications include capacitors, electrical insulation, flexible circuitry substrates, composite film layers, specialty laminates, moisture barriers, liners and aerospace films, such a thermal acoustical insulation blanket bagging materials.

- Natural: AvaSpire® AV-630 NT

Markets/Uses: Aircraft / Mechanical & Structural Applications / Stock Shapes for Prototyping; Aircraft / Mechanical & Structural Applications / Thermal Acoustical Insulation Blankets and Burnthrough Protection Layers; Aircraft / Mechanical & Structural Applications / Thin Films and Tapes; Films / High Temperature Films / Thermal Acoustical Insulation Blankets and Burnthrough Protection Layers; Films / High Temperature Films / Thin Films and Tapes

Applications: Aerospace Applications; Aircraft Applications; Electronic Insulation; Film; Laminates; Liners

Features: Chemical Resistant; Ductile; Fatigue Resistant; Flame Retardant; Good Dimensional Stability; Good Impact Resistance; High Heat Resistance

Extrusion notes: Drying:
- AvaSpire AV-630 resins must be dried completely prior to melt processing. Incomplete drying will result in defects in the formed part ranging from surface streaks to severe bubbling. Pellets can be dried on trays in a circulating air oven or in desiccating hopper dryer. Drying conditions recommended are 4 hours at 150°C (300°F).

Information provided by Solvay Specialty Polymers.

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Physical PropertiesOriginal ValueComments
Density 1.30 g/ccASTM D792
Water Absorption 0.20 %
@Time 86400 sec
ASTM D570
Melt Flow 7.0 g/10 min
@Load 2.16 kg,
Temperature 400 °C
ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Hardness, Rockwell M 92ASTM D785
Tensile Strength 92.0 MPa50 mm/min; ASTM D638
Tensile Strength, Yield 89.0 MPaType 1A, 50 mm/min; ISO 527-2
Elongation at Break 50 - 80 %50 mm/min; ASTM D638
 50 - 80 %Type 1A, 50 mm/min; ISO 527-2
Elongation at Yield 5.4 %Type 1A, 50 mm/min; ISO 527-2
 6.0 %50 mm/min; ASTM D638
Tensile Modulus 3300 MPa50 mm/min; ASTM D638
 3400 MPa1 mm/min, Type 1A; ISO 527-2
Flexural Strength 127 MPaASTM D790
 128 MPaISO 178
Flexural Modulus 3200 MPaASTM D790
 3300 MPaISO 178
Compressive Strength 110 MPaASTM D695
Shear Strength 79.0 MPaASTM D732
Izod Impact, Notched 91.0 J/mASTM D256
Izod Impact, Unnotched NBASTM D256
Izod Impact, Notched (ISO) 7.00 kJ/m²ISO 180
Izod Impact, Unnotched (ISO) NBISO 180
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 6.20e+17 ohm-cmASTM D257
Surface Resistance >= 1.90e+17 ohmASTM D257
Dielectric Strength 180 kV/mm
@Thickness 0.0500 mm
Amorphous Film; ASTM D149
 
Thermal PropertiesOriginal ValueComments
Specific Heat Capacity 1.39 J/g-°C
@Temperature 50.0 °C
ASTM C351
 1.96 J/g-°C
@Temperature 200 °C
ASTM C351
Thermal Conductivity 0.230 W/m-KASTM C177
Melting Point 340 °CPeak; ASTM D3418
Deflection Temperature at 1.8 MPa (264 psi) 181 °C
@Thickness 3.20 mm
Annealed; ASTM D648
Glass Transition Temp, Tg 158 °CDSC
Oxygen Index 38 %ASTM D2863
 
Processing PropertiesOriginal ValueComments
Drying Temperature 149 °C
@Time 14400 sec
Extrusion
 
Descriptive Properties
AvailabilityAsia Pacific
 Europe
 Latin America
 North America
ColorNatural Color
FormsPellets
ProcessingExtrusion Blow Molding; Fiber (Spinning) Extrusion; Film Extrusion; Injection Blow Molding
 Injection Molding; Machining; Profile Extrusion; Thermoforming; Wire & Cable Extrusion

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PSOL8Y4149 / 279949

Rulon Bearings

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