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Borealis Casico™ FR4807 Non-Halogen Flame Retardant Compound for Low Voltage Insulation and Jacketing
Categories: Polymer; Thermoplastic; Polyolefin

Material Notes: Casico FR4807 is a natural, thermoplastic polyolefin compound designed for flame retardant low voltage wire insulation and jacketing. As such, FR4804 offers a unique combination of good extrusion properties with a non-halogen flame retardant. FR4804 is specifically formulated for use in areas sensitive to smoke, corrosive fumes and toxic combustion products. Its flame retardant properties are conferred by a patented combination of inorganic filler and a novel, char-forming additive. FR4804 is readily pigmented to a variety of colors using standard wire & cable color concentrates designed for thermoplastic or crosslinked polyethylene. UV weather resistance is obtainable by the addition of a suitable carbon black or UV additive.

Borstar FR4807 is intended to be used as a 80°C rated jacket for flexible cords. In addition it may also be used as a superior insulation or jacketing compound in PVC replacement applications. For most cable constructions FR4807 has sufficient flame retardant properties to satisfy single wire horizontal and European vertical burning flame tests. It is stabilized for use in contact with copper.

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Physical PropertiesOriginal ValueComments
Density 1.15 g/ccCompound; ASTM D792
Melt Flow 1.1 g/10 min
@Load 2.16 kg,
Temperature 190 °C
ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 31ASTM D2240
Tensile Strength, Yield 1700 psiCable - At 2 inch/min; ASTM D638
Elongation at Break 600 %Cable; ASTM D638
Flexural Modulus 0.100 GPaASTM D790
 
Electrical PropertiesOriginal ValueComments
Electrical Resistivity 6.00e+15 ohm-cmCompound; ASTM D257
Dielectric Strength >= 500 V/milCompound; ASTM D149
Dielectric Breakdown 32000 VISO 6722
Dissipation Factor 0.0063Compound; ASTM D150
 
Thermal PropertiesOriginal ValueComments
Smoke Density 46Flaming Mode, NBS; ASTM D662
 54NBS Non-Flaming Mode; ASTM D662
Oxygen Index 34 %ASTM D2863
 
Processing PropertiesOriginal ValueComments
Middle Barrel Temperature >= 160 °C
Front Barrel Temperature >= 120 °C
Die Temperature >= 340 °F
Head Temperature >= 170 °C
 
Descriptive Properties
Average Rate of Heat Release, kW/m^2193ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
CO, kg/dm^30.026ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
CO2, kg/dg^31.8ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
Corrosivity of Combustion Fumes, uS/cm1.8IEC 754-2
Heat of Combustion, MJ/dm^328ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
Ignition Time, sec134ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
Insulation Resistance Megaohm -cm1000IEC 227-2/2.4, 28 mil insulation on 16AWG Cu
Maximum Rate of Heat Release, kW/m^2335ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
Smoke Obscuration, m^2/dm^3531ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
Time to Dm (max) min20ASTM E 662, Non-Flaming Mode
Time to Dm (max), min6ASTM D662, Flaming Mode
Water Absorption, mg/cm20.4UL 1581, At 70°C, 14 days

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PBOREA143 / 27450

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