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USP Class VI adhesives

SABIC LEXAN™ Healthcare HP4R PC (Asia)
Categories: Polymer; Thermoplastic; Polycarbonate (PC)
Material Notes: LEXAN HP4R is a medium flow polycarbonate (PC) with an MVR (300°C/1.2kg) of 10. This is a biocompatible (ISO10993 or USP Class VI) grade for medical devices and pharmaceutical applications. It is EtO and steam sterilizable, contains a higher amount of mold release than HP4 and adheres to our healthcare management of change policy.

Information provided by SABIC
Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesMetricEnglishComments
Specific Gravity 1.19 g/cc1.19 g/ccASTM D792
 1.20 g/cc1.20 g/ccASTM D792
Density 1.19 g/cc0.0430 lb/in³ASTM D792
Water Absorption 0.15 %0.15 %24 hours; ASTM D570
Moisture Absorption at Equilibrium 0.35 %0.35 %ASTM D570
 0.58 %
@Temperature 100 °C		0.58 %
@Temperature 212 °F		ASTM D570
Linear Mold Shrinkage, Flow 0.0050 - 0.0070 cm/cm
@Thickness 3.20 mm		0.0050 - 0.0070 in/in
@Thickness 0.126 in		SABIC method
Melt Flow  10 g/10 min
@Load 1.20 kg,
Temperature 300 °C		10 g/10 min
@Load 2.65 lb,
Temperature 572 °F		cm³/10 min; ISO 1133
 10.5 g/10 min
@Load 1.20 kg,
Temperature 300 °C		10.5 g/10 min
@Load 2.65 lb,
Temperature 572 °F		ASTM D1238
 
Mechanical PropertiesMetricEnglishComments
Hardness, Rockwell M 7070ASTM D785
Hardness, Rockwell R 118118ASTM D785
Tensile Strength at Break 68.0 MPa9860 psi50 mm/min; ASTM D638
 70.0 MPa10200 psi50 mm/min; ISO 527
Tensile Strength, Yield 62.0 MPa8990 psi50 mm/min; ASTM D638
 63.0 MPa9140 psi50 mm/min; ISO 527
Elongation at Break 110 %110 %50 mm/min; ISO 527
 130 %130 %50 mm/min; ASTM D638
Elongation at Yield 6.0 %6.0 %50 mm/min; ISO 527
 7.0 %7.0 %50 mm/min; ASTM D638
Tensile Modulus 2.35 GPa341 ksi1mm/min; ISO 527
 2.37 GPa344 ksi50 mm/min; ASTM D638
Flexural Yield Strength 90.0 MPa13100 psi2 mm/min; ISO 178
 96.0 MPa13900 psi1.3 mm/min, 50 mm span; ASTM D790
Flexural Modulus 2.30 GPa334 ksi2 mm/min; ISO 178
 2.34 GPa339 ksi1.3 mm/min, 50 mm span; ASTM D790
Izod Impact, Notched 8.01 J/cm15.0 ft-lb/incolors; ASTM D256
 8.01 J/cm15.0 ft-lb/innatural, tints; ASTM D256
 8.01 J/cm15.0 ft-lb/inASTM D256
Izod Impact, Unnotched 32.04 J/cm60.02 ft-lb/inASTM D4812
Izod Impact, Notched (ISO) 12.0 kJ/m²5.71 ft-lb/in²80*10*4; ISO 180/1A
 10.0 kJ/m²
@Temperature -30.0 °C		4.76 ft-lb/in²
@Temperature -22.0 °F		80*10*4; ISO 180/1A
Izod Impact, Unnotched (ISO) NBNB80*10*4; ISO 180/1U
 NB
@Temperature -30.0 °C		NB
@Temperature -22.0 °F		80*10*4; ISO 180/1U
Charpy Impact Unnotched NBNBEdgew 80*10*4 sp=62mm; ISO 179/1eU
 NB
@Temperature -30.0 °C		NB
@Temperature -22.0 °F		Edgew 80*10*4 sp=62mm; ISO 179/1eU
Charpy Impact, Notched 3.50 J/cm²16.7 ft-lb/in²ISO 179/2C
Tensile Impact Strength 577 kJ/m²275 ft-lb/in²ASTM D1822
Dart Drop, Total Energy 63.0 J46.5 ft-lbpeak; ASTM D3763
Falling Dart Impact 169 J125 ft-lbASTM D3029
Taber Abrasion, mg/1000 Cycles 1010CS-17, 1 kg; ASTM D1044
 
Electrical PropertiesMetricEnglishComments
Volume Resistivity >= 1.00e+15 ohm-cm>= 1.00e+15 ohm-cmIEC 60093
 >= 1.00e+17 ohm-cm>= 1.00e+17 ohm-cmASTM D257
Surface Resistance >= 1.00e+15 ohm>= 1.00e+15 ohmROA; IEC 60093
Dielectric Constant  2.7
@Frequency 50.0 - 60.0 Hz		2.7
@Frequency 50.0 - 60.0 Hz		IEC 60250
 2.7
@Frequency 1e+6 Hz		2.7
@Frequency 1e+6 Hz		IEC 60250
 2.96
@Frequency 1e+6 Hz		2.96
@Frequency 1e+6 Hz		ASTM D150
 3.17
@Frequency 50.0 - 60.0 Hz		3.17
@Frequency 50.0 - 60.0 Hz		ASTM D150
Dielectric Strength  14.9 kV/mm
@Thickness 3.20 mm		378 kV/in
@Thickness 0.126 in		in air; ASTM D149
 17.0 kV/mm
@Thickness 3.20 mm		432 kV/in
@Thickness 0.126 in		in oil; IEC 60243-1
Dissipation Factor  0.00090
@Frequency 50.0 - 60.0 Hz		0.00090
@Frequency 50.0 - 60.0 Hz		ASTM D150
 0.0010
@Frequency 50.0 - 60.0 Hz		0.0010
@Frequency 50.0 - 60.0 Hz		IEC 60250
 0.010
@Frequency 1e+6 Hz		0.010
@Frequency 1e+6 Hz		ASTM D150
 0.010
@Frequency 1e+6 Hz		0.010
@Frequency 1e+6 Hz		IEC 60250
 
Thermal PropertiesMetricEnglishComments
CTE, linear, Parallel to Flow  68.4 µm/m-°C
@Temperature -40.0 - 95.0 °C		38.0 µin/in-°F
@Temperature -40.0 - 203 °F		ASTM E831
 70.0 µm/m-°C
@Temperature 23.0 - 80.0 °C		38.9 µin/in-°F
@Temperature 73.4 - 176 °F		ISO 11359-2
Specific Heat Capacity 1.25 J/g-°C0.299 BTU/lb-°FASTM C 351
Thermal Conductivity 0.190 W/m-K1.32 BTU-in/hr-ft²-°FASTM C177
 0.200 W/m-K1.39 BTU-in/hr-ft²-°FISO 8302
Hot Ball Pressure Test 125 °C257 °FIEC 60695-10-2
Deflection Temperature at 0.46 MPa (66 psi) 136 °C277 °FEdgew 120*10*4 sp=100mm; ISO 75/Be
 137 °C
@Thickness 6.40 mm		279 °F
@Thickness 0.252 in		unannealed; ASTM D648
Deflection Temperature at 1.8 MPa (264 psi) 125 °C257 °F1.8 MPa Edgew 120*10*4 sp=100mm; ISO 75/Ae
 132 °C
@Thickness 6.40 mm		270 °F
@Thickness 0.252 in		unannealed; ASTM D648
Vicat Softening Point 141 °C286 °FRate B/50; ISO 306
 142 °C288 °FRate B/120; ISO 306
 153 °C307 °FRate A/50; ISO 306
Oxygen Index 25 %25 %ISO 4589
 
Optical PropertiesMetricEnglishComments
Refractive Index 1.5861.586ASTM D542
Haze 1.0 %
@Thickness 2.54 mm		1.0 %
@Thickness 0.100 in		ASTM D1003
Transmission, Visible 88 %
@Thickness 2.54 mm		88 %
@Thickness 0.100 in		ASTM D1003
 
Processing PropertiesMetricEnglishComments
Nozzle Temperature 290 - 310 °C554 - 590 °FInjection Molding
Zone 1 270 - 295 °C518 - 563 °F
Zone 2 280 - 305 °C536 - 581 °F
Zone 3 295 - 315 °C563 - 599 °F
Melt Temperature 295 - 315 °C563 - 599 °F
Mold Temperature 70.0 - 95.0 °C158 - 203 °F
Drying Temperature 120 °C248 °FInjection Molding
Dry Time 3.00 - 4.00 hour3.00 - 4.00 hourInjection Molding
 48.0 hour48.0 hourCumulative; Injection Molding
Moisture Content 0.020 %0.020 %
Back Pressure 0.300 - 0.700 MPa43.5 - 102 psi
Shot Size 40 - 60 %40 - 60 %
Vent Depth 0.00250 - 0.00760 cm0.000984 - 0.00299 in
Screw Speed 40 - 70 rpm40 - 70 rpm
 
Compliance PropertiesMetricEnglishComments
USP Class VI YesYes

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PSABI10678 / 244145

USP Class VI Adhesives
USP Class VI Approved Adhesives for Medical Device Applications
Master Bond’s biocompatible adhesives are designed to meet the needs of medical device manufacturers. Compounds withstand various types of sterilization methods.




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