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Morgan Advanced Ceramics Ceraform 1000 Ceramic Fiber
Categories: Ceramic; Oxide

Material Notes: Ceraform 1000 Formula based on Cerachrome Fiber. Used for burner blocks, shapes and 1000 x 1000mm boards.Ceraform is a vacuum-formed insulating product, made from ceramic fibre (Cerafiber, Cerachem, or Cherachrom, fibres as appropriate), refractory constituents and a small percentage of organic binder. The versatility of the vacuum-forming process facilitates the manufacture not only of simple forms, such as tubes, cones and flat panels, but also of geometrically complex shapes, such as burner blocks, fire bases and kiln-car blocks. Also, the basic process is being continually developed to produce new grades to match new and changing customer requirements. Good cohesive strength, high operating temperature and excellent insulating properties make Ceraform ideally suited to a wide and continually expanding range of industrial applications.

Applications:

  • Riser sleeves for ferrous and non-ferrous molten metals
  • Tap-hole cones and launder linings for non-ferrous molten metal’s
  • Doors and combustion chamber linings for boilers
  • Burner blocks
  • Furnace sight holes
  • Kiln car blocks
  • Ferrules for chimney
  • Heating element supports
  • Duct and flue linings
  • Insulation for domestic appliances
  • Pipes insulation
  • Fire protection

Information provided by Morgan Advanced Materials

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Physical PropertiesOriginal ValueComments
Density 0.240 g/cc
 
Mechanical PropertiesOriginal ValueComments
Modulus of Rupture 0.000900 GPa
 
Thermal PropertiesOriginal ValueComments
Thermal Conductivity 0.0500 W/m-K
@Temperature 200 °C
ENV-1094-1
 0.0700 W/m-K
@Temperature 400 °C
ENV-1094-1
 0.100 W/m-K
@Temperature 600 °C
ENV-1094-1
 0.150 W/m-K
@Temperature 800 °C
ENV-1094-1
 0.200 W/m-K
@Temperature 1000 °C
ENV-1094-1
 0.250 W/m-K
@Temperature 1200 °C
ENV-1094-1
Maximum Service Temperature, Air 1425 °CContinuous Use
Shrinkage 4.5 %
 
Component Elements PropertiesOriginal ValueComments
Al2O3 35.8 %
CaO+MgO 0.30 %
Cr2O3 2.3 %
Fe2O3 0.30 %
K2O+Na2O 0.10 %
Loss on Ignition(%) 6.0 %
SiO2 52.9 %
 
Descriptive Properties
Colorblue/green

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