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Elmet Technologies

Unifrax XPE® NV Substrate Support Mat
Categories: Ceramic

Material Notes: XPE® intumescent mat products are designed to function as mechanical support for the ceramic substrate and act as an exhaust gas seal while providing thermal insulation.

Unifrax offers a variety of premium and advanced mat products with enhanced performance properties. As a manufacturer of fibers used in a variety of catalytic converter mounting systems, Unifrax has successfully combined fiber making expertise with a state-of-the-art paper manufacturing process to maximize the performance of our catalytic converter support mats. Engineered to meet the performance requirements associated with traditional catalytic converter applications, Unifrax offers XPE®-NV substrate support mat.

Unifrax XPE-NV provides a unique balance of performance versus value and is recommended for a broad range of catalytic converter substrate support and cone insulation applications. XPE-NV can be engineered to provide excellent thermal stability at inlet gas temperatures up to 950°C. The support mat will expand with increasing relative thickness when first exposed to temperatures in excess of 325°C. Expansion pressure is provided by vermiculite particles trapped in a structural support matrix of Fiberfrax® ceramic fibers. The ceramic fibers also provide resistance to hot gas mat erosion.

Information Provided by Unifrax I LLC

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Physical PropertiesMetricEnglishComments
Loss On Ignition >= 6.0 %>= 6.0 %
 
Mechanical PropertiesMetricEnglishComments
Tensile Strength, Yield >= 0.100 MPa>= 14.5 psi
 
Thermal PropertiesMetricEnglishComments
Thermal Conductivity 0.180 W/m-K
@Temperature 650 °C
1.25 BTU-in/hr-ft²-°F
@Temperature 1200 °F
ASTM C177
 
Descriptive Properties
Binder System (%)5-9
Fiberfrax® Fibers (%)30-40
Vermiculite (%)50-60

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