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Borealis Casico™ FR4802 Non-Halogen Flame Retardant Insulation/Jacketing Compound
Categories: Polymer; Thermoplastic; Polyolefin

Material Notes: Borstar FR4802 is a natural, thermoplastic polyolefin compound designed for flame retardant low voltage wire insulation and jacketing. As such, FR4802 offers a unique combination of good extrusion properties with a non-halogen flame retardant. FR4802 is specifically formulated for use in areas sensitive to smoke, corrosive fumes and toxic combustion products. Its flame retardant properties are conferred by a patented combination of inorganic filler and a novel, char-forming additive. FR4802 is readily pigmented to a variety of colors using standard wire & cable color concentrates designed for thermoplastic or crosslinked polyethylene. UV weather resistance is obtainable by the addition of a suitable carbon black or UV additive.

Borstar FR4802 is intended to be used as a 90°C rated jacket for power cables, flexible cords and building wires. In addition it may also be used as a superior insulation or jacketing compound in PVC replacement applications. For most cable constructions FR4802 has sufficient flame retardant properties to satisfy single wire horizontal and European vertical burning flame tests. It is stabilized for use in contact with copper.

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Physical PropertiesOriginal ValueComments
Density 1.15 g/ccCompound; ASTM D792
Melt Flow 0.80 g/10 min
@Load 2.16 kg,
Temperature 190 °C
ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 40ASTM D2240
Tensile Strength, Yield >= 1520 psiCable at 100°C, 10 days; ASTM D638
 1900 psiCable - At 2 inch/min; ASTM D638
Elongation at Break 550 %Cable; ASTM D638
Flexural Modulus 0.215 GPaASTM D790
 
Electrical PropertiesOriginal ValueComments
Electrical Resistivity 1.00e+16 ohm-cmCompound; ASTM D257
Dielectric Strength >= 500 V/milCompound; ASTM D149
Dielectric Breakdown 36000 VISO 6722
Dissipation Factor 0.0039Compound; ASTM D150
 
Thermal PropertiesOriginal ValueComments
Smoke Density 49Flaming Mode, NBS; ASTM E 662
 104NBS Non-Flaming Mode; ASTM E 662
Oxygen Index 32 %ASTM D2863
 
Processing PropertiesOriginal ValueComments
Middle Barrel Temperature >= 180 °C
Front Barrel Temperature >= 130 °C
Die Temperature >= 374 °F
Head Temperature >= 190 °C
 
Descriptive Properties
Average Rate of Heat Release, kW/m^2244ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
CO, kg/dm^30.023ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
CO2, kg/dg^31.7ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
Corrosivity of Combustion Fumes, uS/cm1.5IEC 754-2
Heat of Combustion, MJ/dm^329ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
Ignition Time, sec125ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
Insulation Resistance Megaohm -cm3200IEC 227-2/2.4, 28 mil insulation on 16AWG Cu
Maximum Rate of Heat Release, kW/m^2400ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
Pressure Test at High Temp, %50IEC 811-3-1, Cable - Pressure Test at High Temperature(90°C, 4 hours)
Smoke Obscuration, m^2/dm^3520ASTM E 1354, Cone Calorimeter (heat flux 35 kW/m^2)
Time to Dm (max) min20ASTM E 662, Non-Flaming Mode
Time to Dm (max), min6ASTM E 662, Flaming Mode
Water Absorption, mg/cm20.1UL 1581, At 70°C, 14 days

Some of the values displayed above may have been converted from their original units and/or rounded in order to display the information in a consistent format. Users requiring more precise data for scientific or engineering calculations can click on the property value to see the original value as well as raw conversions to equivalent units. We advise that you only use the original value or one of its raw conversions in your calculations to minimize rounding error. We also ask that you refer to MatWeb's terms of use regarding this information. Click here to go back to viewing the property data in MatWeb's normal format.

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PBOREA139 / 27446

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