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Teknor Apex ELEXAR® EL 8421 Thermoplastic Elastomer
Categories: Polymer; Thermoplastic; Elastomer, TPE; Thermoplastic Elastomer, Melt-Processible Rubber

Material Notes: Notes: Elexar® EL-8421 is a high performance thermoplastic elastomer designed for the electrical applications requiring flexibility over a wide temperature range. Elexar® EL-8421 is a high durometer that is RoHS and REACH SVHC compliant. This grade is UL listed and is suitable for both injection molding and extrusion.

Features: Good Colorability; Halogen Free; Heat Aging Resistant; High Hardness; High Tensile Strength; Medium Density; Medium Flow

Uses: Appliance Wire Insulation; Appliance Wire Jacketing; Cable Jacketing; Connectors; Flexible Cord Jacketing; Industrial Cable Insulation; Terminal Cable Jacketing; Underground Power Cable; Wire & Cable Applications; Wire Jacketing

Form: Pellets

Processing Method: Extrusion; Injection Molding

Information provided by Teknor Apex Company

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Physical PropertiesOriginal ValueComments
Specific Gravity 0.980 g/ccASTM D792
Melt Flow 16 g/10 min
@Load 5.00 kg,
Temperature 200 °C
ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore A 91ASTM D2240
Tensile Strength, Yield 2900 psi0.02 in, Die C, 20 in/min, die cut from extruded tapes; ASTM D412
 1160 psi
@Treatment Temp. 121 °C,
Time 64800 sec
in Vegetable Oil; ASTM D471
 2030 psi
@Treatment Temp. 121 °C,
Time 64800 sec
in Animal Fat; ASTM D471
 2900 psi
@Treatment Temp. 136 °C,
Time 605000 sec
in Air; ASTM D573
 3103 psi
@Treatment Temp. 60.0 °C,
Time 605000 sec
in IRM 902 Oil; ASTM D471
Tensile Stress at Strain 955 psi
@Strain 100 %,
Thickness 0.508 mm
Die C, 20 in/min, die cut from extruded tapes; ASTM D412
 1250 psi
@Strain 300 %,
Thickness 0.508 mm
Die C, 20 in/min, die cut from extruded tapes; ASTM D412
Elongation at Break 630 %0.02 in, Die C, 20 in/min, die cut from extruded tapes; ASTM D412
 441 %
@Treatment Temp. 121 °C,
Time 64800 sec
in Vegetable Oil; ASTM D471
 472.5 %
@Treatment Temp. 121 °C,
Time 64800 sec
in Animal Fat; ASTM D471
 573.3 %
@Treatment Temp. 136 °C,
Time 605000 sec
in Air; ASTM D573
 655.2 %
@Treatment Temp. 60.0 °C,
Time 605000 sec
in IRM 902 Oil; ASTM D471
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 3.50e+16 ohm-cm
@Temperature 50.0 °C
ASTM D257
Insulation Resistance 9.00e+10 ohmIEC 60167
Dielectric Constant 2.4
@Frequency 1000 Hz
ASTM D150
Dielectric Strength 970 V/milASTM D149
 
Thermal PropertiesOriginal ValueComments
Maximum Service Temperature, Air 105 °CContinuous; UL-1581
Brittleness Temperature -65.6 °CASTM D746
UL RTI, Electrical 50.0 °CUL746
UL RTI, Mechanical with Impact 50.0 °CUL746
Flammability, UL94 HB
@Thickness 0.762 mm
All Colors
Oxygen Index 18 %ASTM D2863
 
Processing PropertiesOriginal ValueComments
Rear Barrel Temperature 390 - 420 °F
Middle Barrel Temperature 415 - 430 °F
Front Barrel Temperature 430 - 440 °F
Nozzle Temperature 430 - 445 °F
Zone 1 380 - 410 °F
Zone 2 390 - 420 °F
Zone 3 415 - 430 °F
Zone 4 430 - 440 °F
Zone 5 430 - 440 °F
Die Temperature 430 - 445 °F
Melt Temperature 430 - 445 °FProcessing Temp
Mold Temperature 77.0 - 150 °F
Injection Pressure 200 - 1000 psi
Back Pressure 25.0 - 50.0 psi
Cushion 0.150 - 1.00 in
Screw Speed 50 - 100 rpm
 
Descriptive Properties
Swell1%;Aged 18 hrs at 121°C in Animal Fat. (ASTM D471)
 1%;Aged 18 hrs at 121°C in Vegetable oil. (ASTM D471)

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