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Master Bond adhesives

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Solvay FM® 300 Epoxy Film Adhesive
Categories: Polymer; Adhesive; Thermoset; Epoxy; Epoxy Adhesive

Material Notes: Description: FM® 300 is a modified epoxy film adhesive available with three different moisture-resistant polyester carriers. It is designed for bonding metal-to-metal and sandwich composite structures. To achieve ultimate environmental resistance in bonding aluminum details, use pre-cured BR® 127 primer with FM 300 film adhesive. Extensively used as a surface finished ply on composites material outside layers, FM 300 film adhesive has unique properties which drastically reduce, and in some cases virtually eliminate, time-consuming sanding and filling operations. FM 300 film adhesive has high elongation and toughness with high ultimate shear strength. This makes it particularly suitable for redistributing the high shear stress concentrations of graphite epoxy- to-metal bonds, and allows it to accommodate the low interlaminar shear strength of the composite. It is particularly good in fatigue resistance in these joints. In properly designed and processed joints, the tight-knit tricot carrier provides a degree of electrical isolation between metal and graphite composites to reduce galvanic corrosion.

Features & Benefits:

  • Superior metal-to-metal peel strength, composite-to-composite bonding and composite-to-metal joints
  • Extensively used as surfacing ply for composite materials
  • Service temperature from -67°F to 300°F (-55°C to 150°C)
  • Excellent moisture and corrosion resistance in high humidity environments with no significant reduction in mechanical properties
  • Allows x-ray inspection of assemblies due to natural opacity of adhesive formulations
  • Available in a wide range of film thicknesses tailored to specific applications
  • Industry wide acceptance
Applications:
  • Metal-to-metal bonding
  • Composite-to-composite bonding
  • Composite-to-metal bonding
  • Composite surfacing

Information provided by Cytec, subsequently acquired by Solvay.

Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesOriginal ValueComments
Volatiles <= 1.0 %
Outgassing - Total Mass Loss 0.92 %TWL
Collected Volatile Condensable Material 0.070 %
Storage Temperature -18.0 °CSupported Grades
 4.50 °CUnsupported Grades
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength 780 psiFlatwise, 150°C for 7920 hrs
 950 psiFlatwise, 150°C for 5760 hrs
 960 psiFlatwise, 150°C for 2880 hrs
 990 psiFlatwise, 150°C for 5040 hrs
 1000 psiFlatwise, 150°C for 4320 hrs
 1380 psiFlatwise, Heat Aging Control
 345 psi
@Temperature 150 °C
Flatwise, 0.08 psf
 1095 psi
@Temperature 24.0 °C
Flatwise, 0.08 psf
 1350 psi
@Temperature -55.0 °C
Flatwise, 0.08 psf
Shear Strength 4915 psi0.08 psf, after 7 hays immersion in Anti-icing fluid
 4935 psi0.08 psf, after 200 hours in Skydrol4 hydraulic fluid at 150°F (66°C)
 5030 psi0.08 psf, after 7 hays immersion in JP-4 fuel
 5100 psi0.08 psf, after 7 hays immersion in Hydraulic oil
 5155 psi0.08 psf, after 7 hays immersion in Hydrocarbon fluid
 5185 psi0.08 psf, after 30 days at 120°F (50°C), 95 – 100% RH3
 2600 - 2900 psi
@Temperature 150 °C
15 day Exposure at 54% RH
 2910 psi
@Temperature 150 °C
0.08 psf
 2960 psi
@Temperature 149 °C
150°C for 7920 hrs
 2980 psi
@Temperature 149 °C
Heat Aging Control
 3210 psi
@Temperature 24.0 °C
150°C for 5760 hrs
 3270 psi
@Temperature 24.0 °C
150°C for 7920 hrs
 3300 - 3400 psi
@Temperature 150 °C
no exposure
 3400 psi
@Temperature 149 °C
150°C for 2880 hrs
 3430 psi
@Temperature 149 °C
150°C for 4320 hrs
 3450 psi
@Temperature 149 °C
150°C for 5760 hrs
 3450 psi
@Temperature 149 °C
150°C for 7200 hrs
 3530 psi
@Temperature 149 °C
150°C for 5040 hrs
 3580 psi
@Temperature 24.0 °C
150°C for 7200 hrs
 3720 psi
@Temperature 149 °C
150°C for 1140 hrs
 3910 psi
@Temperature 24.0 °C
150°C for 5040 hrs
 3995 psi
@Temperature 120 °C
0.08 psf
 4300 psi
@Temperature 24.0 °C
150°C for 4320 hrs
 4460 psi
@Temperature 24.0 °C
150°C for 1140 hrs
 4700 psi
@Temperature 24.0 °C
150°C for 2880 hrs
 4650 - 4800 psi
@Temperature 24.0 °C
no exposure
 4900 - 5200 psi
@Temperature 24.0 °C
15 day Exposure at 54% RH
 5080 psi
@Temperature -55.0 °C
0.08 psf
 5145 psi
@Temperature 24.0 °C
0.08 psf
 6070 psi
@Temperature 24.0 °C
Heat Aging Control
Peel Strength 25.0 pli
@Temperature 150 °C
Floating Roller, 0.08 psf
 28.0 pli
@Temperature -55.0 °C
Floating Roller, 0.08 psf
 28.0 - 29.0 pli
@Temperature 24.0 °C
Floating Roller, no exposure
 28.0 - 29.0 pli
@Temperature 24.0 °C
Floating Roller, 15 day Exposure at 54% RH
 29.0 pli
@Temperature 24.0 °C
Floating Roller, 0.08 psf
 68.0 - 75.0 pli
@Temperature 150 °C
Floating Roller, no exposure
 69.0 - 75.0 pli
@Temperature 150 °C
Floating Roller, 15 day Exposure at 54% RH
 
Thermal PropertiesOriginal ValueComments
Maximum Service Temperature, Air 150 °C
Minimum Service Temperature, Air -55.0 °C
 
Processing PropertiesOriginal ValueComments
Shelf Life 4.00 MonthUnsupported Grades
 12.0 MonthSupported Grades
 
Descriptive Properties
ColorBlue
Honeycomb Sandwich Peel25 Nm/m150°C for 7920 hrs
 30 Nm/m150°C for 5760 hrs
 30 Nm/m150°C for 7200 hrs
 34 Nm/m150°C for 5040 hrs
 39 Nm/m150°C for 4320 hrs
 52 Nm/m150°C for 1140 hrs
 60 Nm/m150°C for 2880 hrs
 94 Nm/mHeat Aging Control

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