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Master Bond adhesives

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SABIC LEXAN™ FR 505R PC (Asia)
Categories: Polymer; Thermoplastic; Polycarbonate (PC)
Material Notes: LEXAN 505R Polycarbonate (PC) is an injection moldable non-chlorinated and non-brominated flame retardant grade that is10% glass fiber filled. It has a UL94 V0@1.5mm rating and is available in various opaque color options. This is an alternative to LEXAN 500, 500R, 500RS, 500ECR.

Information provided by SABIC
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Physical PropertiesOriginal ValueComments
Specific Gravity 1.26 g/ccASTM D792
Density 1.25 g/ccISO 1183
Water Absorption 0.12 %24 hours; ASTM D570
 0.31 %23°C/sat; ISO 62
Moisture Absorption 0.130 %23°C / 50% RH; ISO 62
 0.130 %50% RH, 24 hrs; ASTM D570
Moisture Absorption at Equilibrium 0.31 %ASTM D570
Linear Mold Shrinkage, Flow 0.0020 - 0.0060 cm/cmSABIC method
 0.0050 - 0.0070 cm/cm
@Thickness 3.20 mm		SABIC method
Melt Flow 7.0 g/10 min
@Load 1.20 kg,
Temperature 300 °C		cm³/10 min; ISO 1133
 7.0 g/10 min
@Load 1.20 kg,
Temperature 300 °C		ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Hardness, Rockwell M 85ASTM D785
Hardness, Rockwell R 124ASTM D785
Ball Indentation Hardness 115 MPaISO 2039-1
Tensile Strength at Break 45.0 MPa5 mm/min; ISO 527
 48.0 MPa5 mm/min; ASTM D638
Tensile Strength, Yield 60.0 MPa5 mm/min; ISO 527
 63.0 MPa5 mm/min; ASTM D638
Elongation at Break 7.0 %5 mm/min; ISO 527
 12 %5 mm/min; ASTM D638
Elongation at Yield 3.0 %5 mm/min; ASTM D638
 5.0 %5 mm/min; ISO 527
Tensile Modulus 3300 MPa1mm/min; ISO 527
 3930 MPa5 mm/min; ASTM D638
Flexural Strength 108 MPabrk, 1.3 mm/min, 50 mm span; ASTM D790
Flexural Yield Strength 95.0 MPa2 mm/min; ISO 178
Flexural Modulus 3400 MPa2 mm/min; ISO 178
 3530 MPa1.3 mm/min, 50 mm span; ASTM D790
Izod Impact, Notched 107 J/mASTM D256
 80.0 J/m
@Temperature -30.0 °C		ASTM D256
Izod Impact, Unnotched 1602 J/mASTM D4812
Izod Impact, Notched (ISO) 8.00 kJ/m²80*10*4; ISO 180/1A
 10.0 kJ/m²80*10*3; ISO 180/1A
 8.00 kJ/m²
@Temperature -30.0 °C		80*10*3; ISO 180/1A
 8.00 kJ/m²
@Temperature -30.0 °C		80*10*4; ISO 180/1A
Izod Impact, Unnotched (ISO) NB80*10*3; ISO 180/1U
 NB80*10*4; ISO 180/1U
 130 kJ/m²
@Temperature -30.0 °C		80*10*3; ISO 180/1U
 NB
@Temperature -30.0 °C		80*10*4; ISO 180/1U
Charpy Impact Unnotched NBEdgew 80*10*4 sp=62mm; ISO 179/1eU
 NBEdgew 80*10*3 sp=62mm; ISO 179/1eU
 NB
@Temperature -30.0 °C		Edgew 80*10*3 sp=62mm; ISO 179/1eU
 NB
@Temperature -30.0 °C		Edgew 80*10*4 sp=62mm; ISO 179/1eU
Charpy Impact, Notched 9.00 kJ/m²Edgew 80*10*4 sp=62mm; ISO 179/1eA
 10.0 kJ/m²Edgew 80*10*3 sp=62mm; ISO 179/1eA
 15.0 kJ/m²ISO 179/2C
 9.00 kJ/m²
@Temperature -30.0 °C		Edgew 80*10*3 sp=62mm; ISO 179/1eA
Dart Drop, Total Energy 61.0 JASTM D3763
Taber Abrasion, mg/1000 Cycles 11CS-17, 1 kg; SABIC method
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity >= 1.00e+15 ohm-cmIEC 60093
Surface Resistance >= 1.00e+15 ohmROA; IEC 60093
Dielectric Constant 2.8
@Frequency 1e+6 Hz		IEC 60250
 2.9
@Frequency 50.0 - 60.0 Hz		IEC 60250
Dielectric Strength 16.0 kV/mm
@Thickness 3.20 mm		in oil; IEC 60243-1
 25.0 kV/mm
@Thickness 1.60 mm		in oil; IEC 60243-1
 33.0 kV/mm
@Thickness 0.800 mm		in oil; IEC 60243-1
Dissipation Factor 0.0010
@Frequency 50.0 - 60.0 Hz		IEC 60250
 0.010
@Frequency 1e+6 Hz		IEC 60250
Comparative Tracking Index 175 VIEC 60112
 175 - 250 VUL 746A
Hot Wire Ignition, HWI 30 - 60 secUL 746A
High Amp Arc Ignition, HAI 15 - 30 arcsUL 746A
High Voltage Arc-Tracking Rate, HVTR 80.0 - 150 mm/minUL 746A
 
Thermal PropertiesOriginal ValueComments
CTE, linear, Parallel to Flow 40.0 µm/m-°C
@Temperature 23.0 - 80.0 °C		ISO 11359-2
 46.8 µm/m-°C
@Temperature -40.0 - 40.0 °C		ASTM E831
CTE, linear, Transverse to Flow 70.0 µm/m-°C
@Temperature 23.0 - 80.0 °C		ISO 11359-2
 84.6 µm/m-°C
@Temperature -40.0 - 40.0 °C		ASTM E831
Specific Heat Capacity 1.21 J/g-°CASTM C 351
Thermal Conductivity 0.200 W/m-KASTM C177
 0.210 W/m-KISO 8302
Hot Ball Pressure Test 125 °CIEC 60695-10-2
Deflection Temperature at 0.46 MPa (66 psi) 142 °CFlatw 80*10*4 sp=64mm; ISO 75/Bf
 144 °CEdgew 120*10*4 sp=100mm; ISO 75/Be
 143 °C
@Thickness 3.20 mm		unannealed; ASTM D648
Deflection Temperature at 1.8 MPa (264 psi) 135 °CFlatw 80*10*4 sp=64mm; ISO 75/Af
 136 °C1.8 MPa Edgew 120*10*4 sp=100mm; ISO 75/Ae
 138 °C
@Thickness 3.20 mm		unannealed; ASTM D648
 136 °C
@Treatment Temp. 120 °C,
Time 7200 sec		annealed; ISO 75/Ae
Vicat Softening Point 141 °CRate B/50; ISO 306
 143 °CRate B/120; ISO 306
 149 °CRate B/50; ASTM D1525
UL RTI, Electrical 130 °CUL 746B
UL RTI, Mechanical with Impact 130 °CUL 746B
UL RTI, Mechanical without Impact 130 °CUL 746B
Flammability, UL94 V-0
@Thickness 1.50 mm		UL 94
 5VB
@Thickness 2.00 mm		UL 94 by SABIC-IP
 5VA
@Thickness 3.00 mm		UL 94
Oxygen Index 37 %ISO 4589
Glow Wire Test 825 °C
@Thickness 1.00 mm		IEC 60695-2-13
 960 °C
@Thickness 1.00 mm		IEC 60695-2-12
 
Processing PropertiesOriginal ValueComments
Processing Temperature 60.0 - 80.0 °CHopper Temperature
Nozzle Temperature 280 - 310 °CInjection Molding
Zone 1 270 - 300 °C
Zone 2 280 - 310 °C
Zone 3 290 - 320 °C
Melt Temperature 290 - 320 °C
Mold Temperature 80.0 - 120 °C
Drying Temperature 120 °CInjection Molding
Dry Time 2.00 - 4.00 hourInjection Molding
Moisture Content 0.020 %

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PSABI10588 / 244055

Rulon Bearings




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