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Ensinger PEI

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Polimix S5038 Polyester Sheet Moulding Compound
Categories: Polymer; Thermoset; Polyester, TS; Thermoset Polyester Glass SMC

Material Notes: SMC (Sheet Moulding Compound) is a reinforced composite material that consists of a mixture of: thermosetting resins; 25mm glass fiber; Fillers; additional components

Application of this grade: This compound is mainly compression molded. The ability to use reinforcing fibers up to 50 mm allows for high mechanical properties.

Production process: It is produced by mixing polyester resin and the main additives, obtaining a paste with a honey-like consistency, which is pumped into a coating machine equipped with a cutter that, synchronized with the dosing of the paste, adds the reinforcing fiber in a predetermined and constant quantity. A support film ensures that the two layers of dough can be joined to the fiber coming from the cutter, thus creating a sandwich structure with two layers of dough on the outside and the fiber in the middle. The next operation, which is carried out in-line, is the compression of the resulting mattress by means of cylinders and metal nets in order to facilitate the best impregnation between the various components. The SMC is then welded in boxes or wrapped in rolls, the packages are then placed in the curing chamber. After about 24 hours, through the reaction with the thickener the paste becomes solid and allows easy removal of the backing film. SMC formulations are customized according to the customer’s needs, the type of customer’s needs, the type of presses and the complexity of the moulds.

Application of this grade: Electrical Cabinets

Information provided by Polmix SPA

Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesOriginal ValueComments
Density 1.75 - 1.80 g/ccISO 1183
Filler Content 18.0 - 25.0 %Glass Fiber; ISO 1172
Water Absorption <= 0.200 %ISO 62
Linear Mold Shrinkage 0.000500 - 0.00100 cm/cmISO 2577
 
Mechanical PropertiesOriginal ValueComments
Flexural Strength 130 - 150 MPaUNI EN ISO 178
Flexural Modulus 9.00 GPaUNI EN ISO 178
Charpy Impact, Notched >= 60.0 kJ/m²UNI EN ISO 179
 
Thermal PropertiesOriginal ValueComments
Maximum Service Temperature, Air >= 200 °CHDT; ISO 75

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PPOLM921 / 322953

Proto3000 – 3D Engineering Solutions

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