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Master Bond adhesives

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Covestro Bayfill® EA 2003 Polyurethane Energy-Absorbing Semi-Rigid Foam, Friable Grade, MDI-based 2-Component Liquid System
Categories: Polymer; Thermoset; Polyurethane, TS; Thermoset Polyurethane Foam, Unreinforced

Material Notes: Characterization: Bayfill EA 2003 is a low-density, semirigid polyurethane foam system designed for automotive interior applications.

Properties / Applications: Bayfill EA 2003 is a low-density, semirigid polyurethane foam system designed for automotive interior applications. It produces a friable foam which has the ability to absorb more energy in applications where space is limited. The Bayfill EA system is an excellent choice where occupant impact protection above the vehicle beltline is required or desired. Foams made with Bayfill EA 2003 can be incorporated into vehicle headliners and pillar covers for improved occupant protection in collisions. Because such foam is friable, it should be considered a sacrificial energy absorber and should be replaced after damage by an impact. The Bayfill EA 2003 system is supplied as two components. Component A is a polymeric diphenylmethane diisocyanate (PMDI) and Component B, is a polyether polyol system. As with any product, use of Bayfill EA 2003 system in a given application must be tested (including but not limited to field testing) in advance by the user to determine suitability.

As of 1 September 2015, Bayer MaterialScience was separated from Bayer AG and officially adopted its new name – Covestro.

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Physical PropertiesOriginal ValueComments
Specific Gravity 1.03 g/ccPolyol Blend (Component B)
 1.24 g/ccIsocyanate (Component A)
Viscosity 200 cPIsocyanate (Component A)
 1600 cPPolyol Blend (Component B)
 
Mechanical PropertiesOriginal ValueComments
Compressive Strength 59.9 psi10% compression, Density 64 kg/m3; ASTM D1621
 69.4 psi50% compression, Density 64 kg/m3; ASTM D1621
 89.5 psi70% compression, Density 80 kg/m3; ASTM D1621
 99.3 psi50% compression, Density 80 kg/m3; ASTM D1621
 101.5 psi70% compression, Density 64 kg/m3; ASTM D1621
 123.4 psi10% compression, Density 96 kg/m3; ASTM D1621
 132.6 psi50% compression, Density 96 kg/m3; ASTM D1621
 141.5 psi70% compression, Density 80 kg/m3; ASTM D1621
 181 psi70% compression, Density 96 kg/m3; ASTM D1621
 
Thermal PropertiesOriginal ValueComments
Flash Point 175 °CPolyol Blend (Component B)
 199 °CIsocyanate (Component A)
 
Processing PropertiesOriginal ValueComments
Mold Temperature 54.0 - 60.0 °C
Gel Time 0.300 - 0.367 min
 
Descriptive Properties
AppearanceDark Brown LiquidIsocyanate (Component A)
 Yellow to amber viscous liquidPolyol Blend (Component B)

Some of the values displayed above may have been converted from their original units and/or rounded in order to display the information in a consistent format. Users requiring more precise data for scientific or engineering calculations can click on the property value to see the original value as well as raw conversions to equivalent units. We advise that you only use the original value or one of its raw conversions in your calculations to minimize rounding error. We also ask that you refer to MatWeb's terms of use regarding this information. Click here to go back to viewing the property data in MatWeb's normal format.

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