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Morgan Advanced Ceramics Kaolite® 1600 Thermal Ceramic, Cast installation
Categories: Ceramic; Oxide

Material Notes: Cast method of installation. Insulating monolithics reduce both the quantity of heat storage and heat transfer through the lining producing significant savings in furnace fuel consumption. The lower densities of these vermiculite containing Kaolite monolithics reduce the amount of supporting furnace steel work required and provide more insulation capability with a thinner lining. These products can be cast, poured, or gunited. Kaolite 1600 is a very lightweight, low thermal conductivity vermiculite based monolithic designed for backup insulation applications up to 1600°F (871°C). Kaolite 1600 contains Portland cement which limits use temperature to 1600°F (871°C); however, this makes it an economical product based on cost per cubic foot.

Information provided by Morgan Advanced Materials

Key Words: Thermal Ceramics
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Physical PropertiesMetricEnglishComments
Density 0.368 - 0.513 g/cc
@Temperature 816 °C
0.0133 - 0.0185 lb/in³
@Temperature 1500 °F
fired; ASTM 134
 0.464 - 0.625 g/cc
@Temperature 104 °C,
Time 86400 sec
0.0168 - 0.0226 lb/in³
@Temperature 219 °F,
Time 24.0 hour
dried; ASTM 134
 
Mechanical PropertiesMetricEnglishComments
Modulus of Rupture 0.000170 - 0.000270 GPa0.0247 - 0.0392 ksifired 5 hours at temp. use limit, °C
 0.000140 - 0.000310 GPa0.0203 - 0.0450 ksifired 5 hours at 816°C
 0.000410 - 0.000860 GPa0.0595 - 0.125 ksidried 24 hours at 104°C
Compressive Strength  0.480 - 0.830 MPa
@Temperature 871 °C,
Time 18000 sec
69.6 - 120 psi
@Temperature 1600 °F,
Time 5.00 hour
Cold Crushing Strength, fired; ASTM C 133
 0.690 - 1.38 MPa
@Temperature 816 °C,
Time 18000 sec
100 - 200 psi
@Temperature 1500 °F,
Time 5.00 hour
Cold Crushing Strength, fired; ASTM C 133
 1.03 - 2.07 MPa
@Temperature 104 °C,
Time 86400 sec
149 - 300 psi
@Temperature 219 °F,
Time 24.0 hour
Cold Crushing Strength, dried; ASTM C 133
 
Thermal PropertiesMetricEnglishComments
Thermal Conductivity  0.130 W/m-K
@Temperature 260 °C
0.902 BTU-in/hr-ft²-°F
@Temperature 500 °F
ASTM C 201
 0.150 W/m-K
@Temperature 538 °C
1.04 BTU-in/hr-ft²-°F
@Temperature 1000 °F
ASTM C 201
 0.170 W/m-K
@Temperature 815 °C
1.18 BTU-in/hr-ft²-°F
@Temperature 1500 °F
ASTM C 201
Maximum Service Temperature, Air <= 871 °C<= 1600 °F
Shrinkage  0.00 - 0.30 %
@Treatment Temp. 104 °C,
Time 86400 sec
0.00 - 0.30 %
@Treatment Temp. 219 °F,
Time 24.0 hour
dried; ASTM C 113
 1.0 - 2.0 %
@Treatment Temp. 816 °C,
Time 18000 sec
1.0 - 2.0 %
@Treatment Temp. 1500 °F,
Time 5.00 hour
fired; ASTM C 113
 1.5 - 2.5 %
@Treatment Temp. 871 °C,
Time 18000 sec
1.5 - 2.5 %
@Treatment Temp. 1600 °F,
Time 5.00 hour
fired; ASTM C 113
 
Processing PropertiesMetricEnglishComments
Moisture Content 165 - 180 %165 - 180 %pouring
Shelf Life 12.0 Month12.0 Month
 
Component Elements PropertiesMetricEnglishComments
Al2O3 9.9 %9.9 %
CaO 39 %39 %
Fe2O3 7.4 %7.4 %
K2O+Na2O 3.4 %3.4 %Na2O & K2O
MgO 8.2 %8.2 %
SiO2 31 %31 %
TiO2 1.1 %1.1 %
 
Descriptive Properties
Placement, average (kg)11to place 1m3

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