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Elmet Technologies

A. Schulman Gapex® HPP40GR28BK 40% Fiberglass/Mica Reinforced, Heat-Stabilized, Chemically-Coupled, Homopolymer Polypropylene
Categories: Polymer; Thermoplastic; Polypropylene (PP); Polypropylene, Glass/Mineral Reinforced

Material Notes: 40% Fiberglass/Mica Reinforced, Heat-Stabilized, Chemically-Coupled, Homopolymer Polypropylene

Description: Precolored black

Applications: Precolored black

Specifications: Meets/exceeds DaimlerChrysler Engineering Standard MS-DB580 Type C.

Comments:
Filler Content: 40.2%; MS-DB580 Type C Specification: 37.0-43.0; ASTM D2584
Material Pre-dry: Normally it is not necessary to pre-dry this material. However, if conditions dictate drying to optimize material properties and part appearance then dry in a desiccant dryer at 180°F for 2-3 hours or 160°F for >4 hours.
Manifolds: Maintain manifolds, runners and tips 10 to 20°F above the front one temperature to allow easier filling. (Gate drool is best eliminated using screw decompression rather than reducing tip temperature.)
Back Pressure (Range): 20-50 psi. Injection Speed: medium to slow > depending on surface appearance. Screw Speed: medium. Injection Pressure: Adjust to just above a short shot. Injection Time: Adjust to just above a short shot- Weigh pars for consistent packing. Cushion (Range): 0.2-0.5 in. Nozzle Type: Free flowing/Standard.
Some conditions may have to be altered to obtain acceptable parts. back pressure must be minimized to retain fiber length and optimize performance. Please do not run too cold, molded in stress & rough surface may become a problem. If you must run below melt or temperature recommended for dimensional precision you may compromise impact and esthetics. Retest parts to confirm performance.

Data provided by Ferro Corporation - Specialty Plastics Group.

A. Schulman has acquired the Ferro specialty plastics business.

Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesMetricEnglishComments
Density 1.20 - 1.26 g/cc0.0434 - 0.0455 lb/in³MS-DS580 Type C Specifications; ASTM D792
Linear Mold Shrinkage 0.0060 cm/cm0.0060 in/inASTM D955
Melt Flow 11.5 g/10 min11.5 g/10 minApproved deviation of 10-14 g/10 min; MS-DB580 Type C Specification: 1.0-4.0 g/10 min; ASTM D1238
 
Mechanical PropertiesMetricEnglishComments
Tensile Strength, Ultimate 53.2 MPa7720 psiMS-DB580 Type C Specification: 51.4 MPa Min.; ASTM D638
Flexural Modulus 6.007 GPa871.3 ksiSecant at 1.3 mm/min; MS-DB580 Type C Specification: 4.389 GPa Min.; ASTM D790
Izod Impact, Notched 0.480 J/cm0.899 ft-lb/inMS-DB580 Type C Specification: 0.347 J/cm Min.; ASTM D256
Gardner Impact 0.470 J0.347 ft-lbM.F.E. (ring removed); MS-DB580 Type C Specification: 0.34 J Min.; ASTM D5420
 
Thermal PropertiesMetricEnglishComments
Deflection Temperature at 0.46 MPa (66 psi) 156 °C313 °FMS-DB580 Type C Specification: 121°C; ASTM D648
Deflection Temperature at 1.8 MPa (264 psi) 146 °C295 °FMS-DB580 Type C Specification: 138°C Min.; ASTM D648
 
Processing PropertiesMetricEnglishComments
Rear Barrel Temperature 216 - 232 °C420 - 450 °F
Middle Barrel Temperature 216 - 232 °C420 - 450 °F
Front Barrel Temperature 221 - 243 °C430 - 470 °F
Nozzle Temperature 221 - 243 °C430 - 470 °F
Mold Temperature 37.8 - 48.9 °C100 - 120 °FCore. Cooler temperatures may be needed to maintain dimensions or eliminate sinks in thick sections.
 43.3 - 54.4 °C110 - 130 °FCavity
Drying Temperature 82.2 °C180 °F2-3 hrs at 180°F or 4+ hours at 160°F.
Dry Time 2 - 3 hour2 - 3 hour
 
Descriptive Properties
ColorPrecolored black

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