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Ensinger PEI

Solvay PEEK Laminates
Categories: Polymer; Thermoplastic; Polyketone; Polyetheretherketone (PEEK)

Material Notes: Description: Cytec Engineered Materials PEKK composites consist of a matrix of poly(ether-ketone-ketone) polymer with aligned, continuous unidirectional fiber reinforcement. Typical fiber contents are 50 – 60% by volume. The tapes and ribbons are fully impregnated with a tailored fiber-matrix interface for optimal performance. Cytec also supplies custom laminates made from the tapes. The polymer is semi-crystalline with a Tg of 318°F (159°C).* The composites have good structural performance at temperatures in excess of 250°F (121°C). PEKK composites can be used in lightly loaded applications at temperatures up to 400°F (204°C) due to the semi-crystalline nature of the polymer. PEKK composites possess outstanding flame, smoke and toxicity performance. They also have high toughness and damage tolerance. Laminates and parts can be fabricated from PEKK using a wide range of techniques including autoclave and press molding. Prepregs are offered in various grades of PEKK polymer optimized for select manufacturing methods. Information is available upon request for additional grades of PEKK to use in injection molding, sheet, film or fabric composites.

Features & Benefits:

  • Semi-crystalline, thermoplastic matrix
  • Fully impregnated, unidirectional tape, ribbon and slit tape
  • Tg of 318°F (159°C)*
  • Service temperature of 257°F (125°C) for structural applications; up to 400°F (204°C) in certain applications
  • Structural properties
  • High toughness and damage tolerance
  • Manufacture parts using affordable non-autoclave processes
  • Outstanding FST1 and OSU2 heat release properties
  • Good resistance to a wide range of fluid environments
  • Low moisture uptake, < 0.3 wt%3
  • Indefinite shelf life at room temperature
  • Recyclable
Applications: Typical applications for Cytec Engineered Materials PEKK prepregs include aircraft structure, space components and other transportation and structural engineering components

Information provided by Cytec, subsequently acquired by Solvay.

Vendors: Ensinger TECAPEEK™ shapes are manufactured exclusively with Victrex™ PEEK polymer. The Ensinger process and Victrex resins ensure reliability, consistency, dimensional stability, and high temperature mechanical performance.

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Physical PropertiesMetricEnglishComments
Density 1.278 g/cc0.04617 lb/in³0% Crystalline Unreinforced Polymer
 1.31 g/cc0.0473 lb/in³30% Crystalline Unreinforced Polymer
 
Mechanical PropertiesMetricEnglishComments
Tensile Strength 102 MPa14800 psiUnreinforced Polymer; ASTM D1708
 46.9 MPa
@Temperature 121 °C
6800 psi
@Temperature 250 °F
90°, wet
 61.4 MPa
@Temperature 24.0 °C
8900 psi
@Temperature 75.2 °F
90°
 455 MPa
@Temperature 24.0 °C
66000 psi
@Temperature 75.2 °F
Open Hole Tension
 469 MPa
@Temperature -55.0 °C
68000 psi
@Temperature -67.0 °F
Open Hole Tension
 2460 MPa
@Temperature 24.0 °C
357000 psi
@Temperature 75.2 °F
 2560 MPa
@Temperature -55.0 °C
372000 psi
@Temperature -67.0 °F
Elongation at Break 70 %70 %Unreinforced PEEK
Tensile Modulus  8.20 GPa
@Temperature 121 °C
1190 ksi
@Temperature 250 °F
90°, wet
 10.3 GPa
@Temperature 24.0 °C
1490 ksi
@Temperature 75.2 °F
90°
 54.8 GPa
@Temperature 24.0 °C
7950 ksi
@Temperature 75.2 °F
Open hole
 55.8 GPa
@Temperature -55.0 °C
8090 ksi
@Temperature -67.0 °F
Open hole
 139 GPa
@Temperature 24.0 °C
20200 ksi
@Temperature 75.2 °F
 141 GPa
@Temperature -55.0 °C
20500 ksi
@Temperature -67.0 °F
Flexural Strength  1380 MPa
@Temperature 121 °C
200000 psi
@Temperature 250 °F
 1710 MPa
@Temperature 24.0 °C
248000 psi
@Temperature 75.2 °F
Flexural Modulus 4.50 GPa653 ksiUnreinforced Polymer; ASTM D1708
 126 GPa
@Temperature 121 °C
18300 ksi
@Temperature 250 °F
 127 GPa
@Temperature 24.0 °C
18400 ksi
@Temperature 75.2 °F
Compressive Strength 327 MPa47400 psiAfter 1500 in-lb/in Impact
 180 MPa
@Temperature 121 °C
26100 psi
@Temperature 250 °F
90°, wet
 190 MPa
@Temperature 121 °C
27600 psi
@Temperature 250 °F
90°
 254 MPa
@Temperature 24.0 °C
36800 psi
@Temperature 75.2 °F
90°
 275 MPa
@Temperature 121 °C
39900 psi
@Temperature 250 °F
Open Hole, wet
 332 MPa
@Temperature 24.0 °C
48200 psi
@Temperature 75.2 °F
Open Hole
 1125 MPa
@Temperature 121 °C
163200 psi
@Temperature 250 °F
0°, wet
 1288 MPa
@Temperature 121 °C
186800 psi
@Temperature 250 °F
 1493 MPa
@Temperature 24.0 °C
216500 psi
@Temperature 75.2 °F
Compressive Modulus  18.4 GPa
@Temperature 24.0 °C
2670 ksi
@Temperature 75.2 °F
 18.5 GPa
@Temperature 121 °C
2680 ksi
@Temperature 250 °F
 18.9 GPa
@Temperature 121 °C
2740 ksi
@Temperature 250 °F
0°, wet
 51.7 GPa
@Temperature 121 °C
7500 ksi
@Temperature 250 °F
Open hole, wet
 52.4 GPa
@Temperature 24.0 °C
7600 ksi
@Temperature 75.2 °F
Open hole
Shear Modulus  2.80 GPa
@Temperature 121 °C
406 ksi
@Temperature 250 °F
In-plane, wet
 3.80 GPa
@Temperature 121 °C
551 ksi
@Temperature 250 °F
In-plane
 5.20 GPa
@Temperature 24.0 °C
754 ksi
@Temperature 75.2 °F
In-plane
Shear Strength  24.8 MPa
@Temperature 121 °C
3600 psi
@Temperature 250 °F
In-plane, 0.2% Offset, wet
 34.5 MPa
@Temperature 121 °C
5000 psi
@Temperature 250 °F
In-plane, 0.2% Offset
 52.4 MPa
@Temperature 24.0 °C
7600 psi
@Temperature 75.2 °F
In-plane, 0.2% Offset
 
Thermal PropertiesMetricEnglishComments
Heat of Fusion 38.8 J/g16.7 BTU/lbafter cooling at 20°C/min
 130 J/g55.9 BTU/lbwith 100% Crystalline
Melting Point 337 °C639 °F
Crystallization Temperature 279 °C534 °F
Maximum Service Temperature, Air 125 °C257 °Fstructural
 204 °C399 °Flimited conditions
Glass Transition Temp, Tg 135 °C275 °Fwet
 159 °C318 °Fdry

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PCYTED074 / 180376

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