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Ensinger PEI

Solvay FM® 475 BMI Syntactic Core
Categories: Polymer; Thermoset; Bismaleimide (BMI)

Material Notes: FM® 475 is a BMI syntactic core material which is reinforced with hollow glass micro-balloons. FM 475 syntactic core is designed as a cost and/or weight saving alternative in the manufacture of thin [below 0.20 inches (5.1 mm) thick], stiffness critical composite panels. FM 475 syntactic core is based on CYCOM® 5250-4 resin chemistry to provide a high temperature capability with a service rating up to 425°F (218°C). It is compatible with CYCOM 5250-4 prepreg and other BMI resin systems. FM 475 will co-cure with these composites without the use of an adhesive film. Standard FM 475 is supplied with a 104 glass scrim as a carrier, which improves handling characteristics in addition to increasing the material’s flexural strength. Alternate carriers such as carbon, glass or Kevlar® mat can be provided upon request. FM 475 is supplied in sheet or roll form between two layers of release paper.

Features & Benefits:

  • Based on CYCOM 5250-4 bismaleimide resin chemistry
  • Service temperature from -67 to 400°F (-55 to 204°C)
  • Less than 3% volatiles evolved during cure
  • Can be co-cured with BMI prepreg and adhesive systems
  • Good tack and pliability
  • Can be supplied at various film thicknesses
Applications:
  • Thin composite panels where weight, cost and/or stiffness are critical

Information provided by Cytec, subsequently acquired by Solvay.

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Physical PropertiesMetricEnglishComments
Density 0.610 - 0.670 g/cc0.0220 - 0.0242 lb/in³
Volatiles <= 3.0 %
@Temperature 177 °C,
Time 3600 sec
<= 3.0 %
@Temperature 351 °F,
Time 1.00 hour
Storage Temperature <= -18.0 °C<= -0.400 °F
 
Mechanical PropertiesMetricEnglishComments
Tensile Strength  7.24 MPa
@Temperature 177 °C
1050 psi
@Temperature 351 °F
Flatwise, after 30 days at 71°C,100% RH
 11.7 MPa
@Temperature -55.0 °C
1700 psi
@Temperature -67.0 °F
Flatwise
 12.1 MPa
@Temperature 177 °C
1750 psi
@Temperature 351 °F
Flatwise
 12.4 MPa
@Temperature 24.0 °C
1800 psi
@Temperature 75.2 °F
Flatwise
Compressive Strength  72.4 MPa
@Temperature 24.0 °C
10500 psi
@Temperature 75.2 °F
Block, 30 days in 5% salt solution at 95°F (35°C)
 75.8 MPa
@Temperature 177 °C
11000 psi
@Temperature 351 °F
Block
 84.1 MPa
@Temperature 24.0 °C
12200 psi
@Temperature 75.2 °F
Block, 90 days in hydraulic fluid at 75°F (24°C) MIL-H-5606
 93.1 MPa
@Temperature 24.0 °C
13500 psi
@Temperature 75.2 °F
Block, 90 days in Jet A fuel at 75°F (24°C)
 94.5 MPa
@Temperature 24.0 °C
13700 psi
@Temperature 75.2 °F
Block, 30 days in anti-icing fluid at 32°F (0°C)
 103 MPa
@Temperature 24.0 °C
15000 psi
@Temperature 75.2 °F
Block, 90 days in lubricating oil at 290°F (143°C) MIL-L-7808
 104 MPa
@Temperature 24.0 °C
15100 psi
@Temperature 75.2 °F
Block, 7 days in MEK at 75°F (24°C)
 110 MPa
@Temperature -55.0 °C
16000 psi
@Temperature -67.0 °F
Block
 114 MPa
@Temperature 24.0 °C
16500 psi
@Temperature 75.2 °F
Block
 
Thermal PropertiesMetricEnglishComments
Maximum Service Temperature, Air 218 °C424 °F
Glass Transition Temp, Tg 260 °C500 °F
 
Processing PropertiesMetricEnglishComments
Gel Time 20.0 - 30.0 min
@Temperature 177 °C
20.0 - 30.0 min
@Temperature 351 °F
Shelf Life 12.0 Month12.0 Month
 
Descriptive Properties
ColorYellow

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