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Ensinger PEI

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SABIC LEXAN™ FR Resin BFL4000U Polycarbonate (PC) (Asia)
Categories: Polymer; Thermoplastic; Polycarbonate (PC)

Material Notes: LEXAN BFL4000U Polycarbonate (PC) is an injection moldable non-chlorinated/brominated, unfilled, flame retardant grade with high flow. It is UV stabilized, light reflective and has an MVR of 22 (300°C/1.2kg) and a UL94 V0@1.5mm.

Features: Flame Retardant,Reflective,Diffusive,UV Resistant,Non-Chlorinated,Non-Brominated,Good Processability,Aesthetics & Visual effects

Information provided by SABIC

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Physical PropertiesOriginal ValueComments
Specific Gravity 1.38 g/ccASTM D792
Density 1.38 g/ccISO 1183
Moisture Absorption 0.0200 %Injection Molding
 0.150 %23°C / 50% RH; ISO 62
Water Absorption at Saturation 0.35 %ISO 62-1
Viscosity 22 cP
@Load 1.20 kg,
Temperature 300 °C
MVR cc/10 min; ISO 1133
Linear Mold Shrinkage, Flow 0.0050 - 0.0070 cm/cm
@Thickness 3.20 mm
SABIC method
Melt Flow 24 g/10 min
@Load 1.20 kg,
Temperature 300 °C
ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength at Break 44.0 MPa5 mm/min; ISO 527
 47.0 MPa5 mm/min; ASTM D638
Tensile Strength, Yield 50.0 MPa5 mm/min; ISO 527
 54.0 MPa5 mm/min; ASTM D638
Elongation at Break 56 %5 mm/min; ASTM D638
 74 %5 mm/min; ISO 527
Elongation at Yield 5.0 %5 mm/min; ASTM D638
 6.0 %5 mm/min; ISO 527
Tensile Modulus 2040 MPa1 mm/min; ISO 527
 2240 MPa5 mm/min; ASTM D638
Flexural Strength 83.0 MPayield, 2 mm/min; ISO 178
 90.0 MPayld, 1.3 mm/min, 50 mm span; ASTM D790
Flexural Modulus 2050 MPa1.3 mm/min, 50 mm span; ASTM D790
 2170 MPa2 mm/min; ISO 178
Izod Impact Notched 470 JASTM D256
 240 J
@Temperature -30.0 °C
ASTM D256
Izod Impact, Notched (ISO) 30.0 kJ/m²80*10*4; ISO 180/1A
 20.0 kJ/m²
@Temperature -30.0 °C
80*10*4; ISO 180/1A
Charpy Impact, Notched 30.0 kJ/m²Edgew 80*10*4 sp=62mm; ISO 179/1eA
Dart Drop, Total Energy 68.0 JASTM D3763
 
Electrical PropertiesOriginal ValueComments
Hot Wire Ignition, HWI 30 - 60 sec
@Thickness 1.50 mm
UL 746A
High Amp Arc Ignition, HAI 30 - 60 arcs
@Thickness 1.50 mm
UL 746A
 
Thermal PropertiesOriginal ValueComments
CTE, linear, Parallel to Flow 75.0 µm/m-°C
@Temperature -40.0 - 40.0 °C
ASTM E831
 75.0 µm/m-°C
@Temperature -40.0 - 40.0 °C
ISO 11359-2
CTE, linear, Transverse to Flow 75.0 µm/m-°C
@Temperature -40.0 - 40.0 °C
ASTM E831
 75.0 µm/m-°C
@Temperature -40.0 - 40.0 °C
ISO 11359-2
Deflection Temperature at 0.46 MPa (66 psi) 130 °CFlatw 80*10*4 sp=64mm; ISO 75/Bf
 131 °C
@Thickness 3.20 mm
unannealed; ASTM D648
 134 °C
@Thickness 6.40 mm
unannealed; ASTM D648
Deflection Temperature at 1.8 MPa (264 psi) 115 °CFlatw 80*10*4 sp=64mm; ISO 75/Af
 115 °C
@Thickness 3.20 mm
annealed; ASTM D648
 124 °C
@Thickness 6.40 mm
unannealed; ASTM D648
Vicat Softening Point 136 °CRate B/50; ASTM D1525
 137 °CRate B/50; ISO 306
 139 °CRate B/120; ISO 306
UL RTI, Electrical 120 °CUL 746B
UL RTI, Mechanical with Impact 105 °CUL 746B
UL RTI, Mechanical without Impact 120 °CUL 746B
Flammability, UL94 V-0
@Thickness >=1.50 mm
UL 94
 
Processing PropertiesOriginal ValueComments
Nozzle Temperature 265 - 290 °C
Zone 2 260 - 280 °C
Zone 3 270 - 295 °C
Melt Temperature 270 - 295 °CInjection Molding
Mold Temperature 70.0 - 95.0 °C
Drying Temperature 120 °CInjection Molding
Dry Time 3.00 - 4.00 hourInjection Molding
 48.0 hourCumulative; Injection Molding
Back Pressure 0.300 - 0.700 MPa
Shot Size 40 - 60 %
Vent Depth 0.00250 - 0.00760 cm
Screw Speed 40 - 70 rpm

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PSABH80478 / 288425

Proto3000 – 3D Engineering Solutions

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