SABIC LEXAN™ Copolymer FST9405 Polycarbonate (PC) (Europe)

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SABIC LEXAN™ Copolymer FST9405 Polycarbonate (PC) (Europe)
Categories:	Polymer; Thermoplastic; Polycarbonate (PC)
Material Notes:	LEXAN FST9405 resin is a high flow PC Copolymer Resin, suitable for injection molding. This halogen-free flame retardant resin is OSU55/55 and FAR25.853 compliant and an ideal candidate for aircraft interior applications. Available in opaque colors. Features: Low Smoke and Toxicity Information provided by SABIC
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Physical Properties	Original Value	Comments

Specific Gravity	1.33 g/cc	ASTM D792
Density	1.33 g/cc	ISO 1183
Viscosity	10 cP @Load 1.20 kg, Temperature 300 °C	MVR cc/10 min; ISO 1133
Linear Mold Shrinkage, Flow	0.0050 - 0.0070 cm/cm	SABIC method
Linear Mold Shrinkage, Transverse	0.0050 - 0.0070 cm/cm	SABIC method
Melt Flow	9.0 g/10 min @Load 1.20 kg, Temperature 300 °C	ASTM D1238

Mechanical Properties	Original Value	Comments
Tensile Strength at Break	70.0 MPa	50 mm/min; ASTM D638
	70.0 MPa	50 mm/min; ISO 527
Tensile Strength, Yield	77.0 MPa	50 mm/min; ASTM D638
	77.0 MPa	50 mm/min; ISO 527
Elongation at Break	75 %	50 mm/min; ASTM D638
	95 %	50 mm/min; ISO 527
Elongation at Yield	6.0 %	50 mm/min; ASTM D638
	6.0 %	50 mm/min; ISO 527
Tensile Modulus	2600 MPa	5 mm/min; ASTM D638
	2600 MPa	1 mm/min; ISO 527
Flexural Strength	105 MPa	yield, 2 mm/min; ISO 178
	115 MPa	yld, 1.3 mm/min, 50 mm span; ASTM D790
Flexural Modulus	2500 MPa	2 mm/min; ISO 178
	2700 MPa	1.3 mm/min, 50 mm span; ASTM D790
Izod Impact Notched	130 J	ASTM D256
	85.0 J @Temperature -30.0 °C	ASTM D256
Izod Impact, Notched (ISO)	11.0 kJ/m²	80104; ISO 180/1A
	12.0 kJ/m²	80103; ISO 180/1A
	9.00 kJ/m² @Temperature -30.0 °C	80104; ISO 180/1A
Izod Impact, Unnotched (ISO)	NB	80103; ISO 180/1U
	NB @Temperature -30.0 °C	80103; ISO 180/1U
Charpy Impact Unnotched	NB	Edgew 80104 sp=62mm; ISO 179/1eU
	NB	Edgew 80103 sp=62mm; ISO 179/1eU
	NB @Temperature -30.0 °C	Edgew 80103 sp=62mm; ISO 179/1eU
	NB @Temperature -30.0 °C	Edgew 80104 sp=62mm; ISO 179/1eU
Charpy Impact, Notched	NB	V-notch Edgew 80104 sp=62mm; ISO 179/1eA
	NB	Edgew 80103 sp=62mm; ISO 179/1eA
	NB @Temperature -30.0 °C	Edgew 80103 sp=62mm; ISO 179/1eA
	NB @Temperature -30.0 °C	Edgew 80104 sp=62mm; ISO 179/1eA
Dart Drop, Total Energy	60.0 J	ASTM D3763
Impact Test	130 J	Multiaxial Impact; ISO 6603

Thermal Properties	Original Value	Comments
CTE, linear, Parallel to Flow	60.0 µm/m-°C @Temperature -40.0 - 40.0 °C	ISO 11359-2
CTE, linear, Transverse to Flow	60.0 µm/m-°C @Temperature -40.0 - 40.0 °C	ISO 11359-2
Deflection Temperature at 0.46 MPa (66 psi)	104 °C	Flatw 80104 sp=64mm; ISO 75/Bf
	105 °C @Thickness 3.20 mm	unannealed; ASTM D648
Deflection Temperature at 1.8 MPa (264 psi)	94.0 °C	Flatw 80104 sp=64mm; ISO 75/Af
	95.0 °C @Thickness 3.20 mm	unannealed; ASTM D648
Vicat Softening Point	113 °C	Rate B/120; ISO 306
	114 °C	Rate B/50; ASTM D1525
Smoke Density	<= 75	Flaming, Dmax; ASTM E662

Processing Properties	Original Value	Comments
Nozzle Temperature	245 - 275 °C
Zone 2	240 - 270 °C
Zone 3	250 - 280 °C
Melt Temperature	250 - 280 °C	Injection Molding
Mold Temperature	50.0 - 80.0 °C
Drying Temperature	95.0 - 100 °C	Injection Molding
Dry Time	6.00 - 8.00 hour	Injection Molding
Back Pressure	0.300 - 0.700 MPa
Shot Size	40 - 60 %
Vent Depth	0.00250 - 0.00760 cm
Screw Speed	40 - 70 rpm

Descriptive Properties
OSU peak heat release rate (5 minute test)	<55 kW/m²	FAR 25.853
OSU total heat release (2 minute test)	<55 kW-min/m²	FAR 25.853
Vertical Burn a (60s) passes at	1 Seconds	FAR 25.853

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PSABH80253 / 288200

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