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Ensinger PEI

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Syensqo (Solvay Specialty Polymers) Radel® R-7159 Polyphenylsulfone (PPSU), Aircraft interiors
Categories: Polymer; Thermoplastic; Polyphenylsulfone (PPSU)

Material Notes: Aircraft interiors, match OEM color standards

Radel® R-7159 polyphenylsulfone (PPSU) was developed specifically for aircraft interior applications. The product complies with the FAA regulation 14CFR Part 25 Appendix F, offering vertical burn resistance, very low smoke generation and, through the use of proprietary additives, low heat release values in the Ohio State University (OSU) rate of heat release method. It also generates low flaming-mode toxic gas emissions.

The material offers good resistance to most fluids found in the aviation industry. It is available in pigmented grades to match OEM color standards and in a natural-color grade that is designed to accept aircraft paint systems for aesthetic parts. Painting enhances the chemical resistance of the polymer and provides the final step in color coordination.

- Natural: Radel® R-7159 NT 50
- Black: Radel® R-7159 BK 937

Applications: Aerospace Applications; Aircraft Applications; Aircraft Interiors

Features: Chemical Resistant; Detergent Resistant; Flame Retardant; Good Processing Stability; Good Toughness; High Flow; Low Smoke Emission; Low Toxicity; Paintable

OSU Peak Heat Release Rate - FAR 25, AppF < 55.0 kW/m²; OSU Total Heat Release - FAR 25, AppF < 20.0 kW·min/m²; Smoke Density - FAR 25, AppF < 5.0 Ds; Toxic Gas Emissions - BSS 7239/ATS 1000/ABD 0031 < 10 ppm; Toxic Gas Emissions - BSS 7239/ATS 1000/ABD 0031 < 1 ppm; Toxic Gas Emissions - BSS 7239/ATS 1000/ABD 0031 < 1 ppm; Toxic Gas Emissions - BSS 7239/ATS 1000/ABD 0031 < 1 ppm; Toxic Gas Emissions - BSS 7239/ATS 1000/ABD 0031 < 1 ppm; Toxic Gas Emissions - BSS 7239/ATS 1000/ABD 0031 < 1 ppm; Vertical Burn - 60 second - FAR 25.853 No Drip; Vertical Burn - 60 second - FAR 25.853 0.0 sec; Vertical Burn - 60 second - FAR 25.853 < 76.2 mm

Information provided by Solvay Specialty Polymers.

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Physical PropertiesOriginal ValueComments
Density 1.35 g/ccASTM D792
Melt Flow 22 g/10 min
@Load 2.16 kg,
Temperature 380 °C
ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength, Yield 74.5 MPaASTM D638
Elongation at Break 30 - 50 %ASTM D638
Tensile Modulus 2280 MPaASTM D638
Flexural Strength 101 MPaASTM D790
Flexural Modulus 2480 MPaASTM D790
Izod Impact, Notched 130 J/mASTM D256
 
Thermal PropertiesOriginal ValueComments
Deflection Temperature at 1.8 MPa (264 psi) 200 °CUnannealed; ASTM D648
 
Processing PropertiesOriginal ValueComments
Rear Barrel Temperature 354 - 371 °C
Middle Barrel Temperature 360 - 377 °C
Front Barrel Temperature 366 - 382 °C
Nozzle Temperature 360 - 377 °C
Melt Temperature 366 - 388 °CInjection
Mold Temperature 107 - 163 °C
Drying Temperature 149 - 177 °C
@Time 14400 sec
 
Descriptive Properties
AvailabilityAsia Pacific
 Europe
 Latin America
 North America
ColorBlack; Natural Color
FormsPellets
Injection RateFast
ProcessingInjection Molding
RoHS ComplianceYes
Screw Compression Ratio2.0:1.0 to 3.0:1.0

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PSOL8Y4399 / 280199

Proto3000 – 3D Engineering Solutions

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