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USP Class VI Adhesives
USP Class VI Approved Adhesives for Medical Device Applications
Master Bond’s biocompatible adhesives are designed to meet the needs of medical device manufacturers. Compounds withstand various types of sterilization methods.

SABIC LEXAN™ Copolymer HPH4404 Polycarbonate (PC) (Americas)
Categories: Polymer; Thermoplastic; Polycarbonate (PC); Polycarbonate, Gamma Radiation Resistant
Material Notes: High heat specialty polycarbonate. For medical devices and pharmaceutical applications. Healthcare management of change, biocompatible (ISO10993 or USP Class VI). EtO, steam, gamma and e-beam sterilizable.

Features: Care Compliance

Information provided by SABIC
Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesMetricEnglishComments
Specific Gravity 1.20 g/cc1.20 g/ccASTM D792
 1.205 g/cc1.205 g/ccASTM D792
Density 1.19 g/cc0.0430 lb/in³ASTM D792
 1.20 g/cc0.0434 lb/in³ISO 1183
Water Absorption 0.16 %
@Time 86400 sec		0.16 %
@Time 24.0 hour		ASTM D570
Moisture Absorption 0.0200 %0.0200 %Injection Molding
 0.350 %0.350 %23°C / 50% RH; ISO 62
Water Absorption at Saturation 0.16 %0.16 %ISO 62-1
Viscosity 29 cP
@Load 2.16 kg,
Temperature 330 °C		29 cP
@Load 4.76 lb,
Temperature 626 °F		MVR cc/10 min; ISO 1133
Linear Mold Shrinkage, Flow 0.0060 - 0.0080 cm/cm
@Thickness 3.20 mm		0.0060 - 0.0080 in/in
@Thickness 0.126 in		SABIC method
Melt Flow  6.0 g/10 min
@Load 1.20 kg,
Temperature 300 °C		6.0 g/10 min
@Load 2.65 lb,
Temperature 572 °F		ASTM D1238
 30 g/10 min
@Load 2.16 kg,
Temperature 330 °C		30 g/10 min
@Load 4.76 lb,
Temperature 626 °F		ASTM D1238
 
Mechanical PropertiesMetricEnglishComments
Hardness, Rockwell M 8585ASTM D785
Hardness, Rockwell R 122122ASTM D785
Tensile Strength at Break 60.0 MPa8700 psi50 mm/min; ISO 527
 70.0 MPa10200 psi50 mm/min; ASTM D638
Tensile Strength, Yield 65.0 MPa9430 psi50 mm/min; ASTM D638
 65.0 MPa9430 psi50 mm/min; ISO 527
Elongation at Break 85 %85 %50 mm/min; ISO 527
 >= 112 %>= 112 %50 mm/min; ASTM D638
Elongation at Yield 7.0 %7.0 %50 mm/min; ASTM D638
 7.0 %7.0 %50 mm/min; ISO 527
Tensile Modulus 2.10 GPa305 ksi5 mm/min; ASTM D638
 2.15 GPa312 ksi1 mm/min; ISO 527
Flexural Strength 66.0 MPa9570 psiyield, 2 mm/min; ISO 178
 95.0 MPa13800 psiyld, 1.3 mm/min, 50 mm span; ASTM D790
Flexural Modulus 2.12 GPa307 ksi2 mm/min; ISO 178
 2.20 GPa319 ksi1.3 mm/min, 50 mm span; ASTM D790
Izod Impact Notched 600 J443 ft-lbASTM D256
 120 J
@Temperature -30.0 °C		88.5 ft-lb
@Temperature -22.0 °F		ASTM D256
Izod Impact, Unnotched NBNBASTM D4812
Izod Impact, Notched (ISO) 53.0 kJ/m²25.2 ft-lb/in²80*10*3; ISO 180/1A
 11.0 kJ/m²
@Temperature -30.0 °C		5.23 ft-lb/in²
@Temperature -22.0 °F		80*10*3; ISO 180/1A
Izod Impact, Unnotched (ISO) NBNB80*10*3; ISO 180/1U
 NB
@Temperature -30.0 °C		NB
@Temperature -22.0 °F		80*10*3; ISO 180/1U
Charpy Impact Unnotched NBNBEdgew 80*10*3 sp=62mm; ISO 179/1eU
 NB
@Temperature -30.0 °C		NB
@Temperature -22.0 °F		Edgew 80*10*3 sp=62mm; ISO 179/1eU
Charpy Impact, Notched 5.70 J/cm²27.1 ft-lb/in²Edgew 80*10*3 sp=62mm; ISO 179/1eA
 1.30 J/cm²
@Temperature -30.0 °C		6.19 ft-lb/in²
@Temperature -22.0 °F		Edgew 80*10*3 sp=62mm; ISO 179/1eA
Tensile Impact Strength 577 kJ/m²275 ft-lb/in²ASTM D1822
Dart Drop, Total Energy 120 J88.5 ft-lbASTM D3763
 149 J110 ft-lbASTM D3029
 
Electrical PropertiesMetricEnglishComments
Volume Resistivity >= 2.60e+17 ohm-cm>= 2.60e+17 ohm-cmASTM D257
Dielectric Constant  3.0
@Frequency 1e+6 Hz		3.0
@Frequency 1e+6 Hz		ASTM D150
 3.15
@Frequency 50.0 - 60.0 Hz		3.15
@Frequency 50.0 - 60.0 Hz		ASTM D150
Dielectric Strength 20.2 kV/mm
@Thickness 3.20 mm		513 kV/in
@Thickness 0.126 in		in air; ASTM D149
Dissipation Factor  0.0012
@Frequency 50.0 - 60.0 Hz		0.0012
@Frequency 50.0 - 60.0 Hz		ASTM D150
 0.024
@Frequency 100 Hz		0.024
@Frequency 100 Hz		ASTM D150
 
Thermal PropertiesMetricEnglishComments
CTE, linear, Parallel to Flow  60.0 µm/m-°C
@Temperature -40.0 - 40.0 °C		33.3 µin/in-°F
@Temperature -40.0 - 104 °F		ASTM E831
 60.0 µm/m-°C
@Temperature -40.0 - 40.0 °C		33.3 µin/in-°F
@Temperature -40.0 - 104 °F		ISO 11359-2
CTE, linear, Transverse to Flow  60.0 µm/m-°C
@Temperature -40.0 - 40.0 °C		33.3 µin/in-°F
@Temperature -40.0 - 104 °F		ISO 11359-2
 80.0 µm/m-°C
@Temperature -40.0 - 40.0 °C		44.4 µin/in-°F
@Temperature -40.0 - 104 °F		ASTM E831
Specific Heat Capacity 1.25 J/g-°C0.299 BTU/lb-°FASTM C351
Thermal Conductivity 0.210 W/m-K1.46 BTU-in/hr-ft²-°FASTM C177
Deflection Temperature at 1.8 MPa (264 psi) 125 °C257 °FFlatw 80*10*4 sp=64mm; ISO 75/Af
 142 °C
@Thickness 3.20 mm		288 °F
@Thickness 0.126 in		unannealed; ASTM D648
Vicat Softening Point 154 °C309 °FRate B/50; ISO 306
 155 °C311 °FRate B/120; ISO 306
 160 °C320 °FRate B/50; ASTM D1525
UL RTI, Electrical 80.0 °C176 °FUL 746B
UL RTI, Mechanical with Impact 80.0 °C176 °FUL 746B
UL RTI, Mechanical without Impact 80.0 °C176 °FUL 746B
Flammability, UL94 HB
@Thickness >=0.750 mm		HB
@Thickness >=0.0295 in		UL 94
 
Optical PropertiesMetricEnglishComments
Refractive Index 1.601.60ASTM D542
Haze 1.0 %
@Thickness 2.54 mm		1.0 %
@Thickness 0.100 in		ASTM D1003
Transmission, Visible 85 %
@Thickness 2.54 mm		85 %
@Thickness 0.100 in		ASTM D1003
 
Processing PropertiesMetricEnglishComments
Nozzle Temperature 290 - 310 °C554 - 590 °F
Zone 2 280 - 305 °C536 - 581 °F
Zone 3 295 - 315 °C563 - 599 °F
Melt Temperature 295 - 315 °C563 - 599 °FInjection Molding
Mold Temperature 70.0 - 95.0 °C158 - 203 °F
Drying Temperature 120 °C248 °FInjection Molding
Dry Time 3.00 - 4.00 hour3.00 - 4.00 hourInjection Molding
 48.0 hour48.0 hourCumulative; Injection Molding
Back Pressure 0.300 - 0.700 MPa43.5 - 102 psi
Shot Size 40 - 60 %40 - 60 %
Vent Depth 0.00250 - 0.00760 cm0.000984 - 0.00299 in
Screw Speed 40 - 70 rpm40 - 70 rpm

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PSABH80354 / 288301

USP Class VI adhesives




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