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USP Class VI adhesives

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SABIC LEXAN™ Copolymer HPH4504 Polycarbonate (PC) (Europe)
Categories: Polymer; Thermoplastic; Polycarbonate (PC); Polycarbonate, Gamma Radiation Resistant

Material Notes: High heat specialty polycarbonate. For medical devices and pharmaceutical applications. Healthcare management of change, biocompatible (ISO10993 of USP Class VI). EtO, steam, gamma and e-beam sterilizable.

Features: Care Compliance

Information provided by SABIC

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Physical PropertiesOriginal ValueComments
Specific Gravity 1.20 g/ccASTM D792
 1.205 g/ccASTM D792
Density 1.19 g/ccASTM D792
 1.20 g/ccISO 1183
Water Absorption 0.16 %
@Time 86400 sec
ASTM D570
Moisture Absorption 0.0200 %Injection Molding
 0.350 %23°C / 50% RH; ISO 62
Water Absorption at Saturation 0.16 %ISO 62-1
Viscosity 3.0 cP
@Load 1.20 kg,
Temperature 300 °C
MVR cc/10 min; ISO 1133
 12 cP
@Load 2.16 kg,
Temperature 330 °C
MVR cc/10 min; ISO 1133
Linear Mold Shrinkage, Flow 0.0070 - 0.0080 cm/cm
@Thickness 3.20 mm
SABIC method
Melt Flow 3.0 g/10 min
@Load 1.20 kg,
Temperature 300 °C
ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Hardness, Rockwell M 85ASTM D785
Hardness, Rockwell R 122ASTM D785
Tensile Strength at Break 65.0 MPa50 mm/min; ISO 527
 71.0 MPa50 mm/min; ASTM D638
Tensile Strength, Yield 65.0 MPa50 mm/min; ASTM D638
 65.0 MPa50 mm/min; ISO 527
Elongation at Break >= 50 %50 mm/min; ISO 527
 122 %50 mm/min; ASTM D638
Elongation at Yield 7.0 %50 mm/min; ASTM D638
 7.0 %50 mm/min; ISO 527
Tensile Modulus 2090 MPa5 mm/min; ASTM D638
 2260 MPa1 mm/min; ISO 527
Flexural Strength 66.0 MPayield, 2 mm/min; ISO 178
 95.0 MPayld, 1.3 mm/min, 50 mm span; ASTM D790
Flexural Modulus 2020 MPa1.3 mm/min, 50 mm span; ASTM D790
 2120 MPa2 mm/min; ISO 178
Izod Impact Notched 640 JASTM D256
 144 J
@Temperature -30.0 °C
ASTM D256
Izod Impact, Unnotched 3204 J/mASTM D4812
Izod Impact, Notched (ISO) 13.0 kJ/m²80*10*4; ISO 180/1A
 11.0 kJ/m²
@Temperature -30.0 °C
80*10*4; ISO 180/1A
Charpy Impact, Notched 15.0 kJ/m²Edgew 80*10*4 sp=62mm; ISO 179/1eA
Tensile Impact Strength 577 kJ/m²ASTM D1822
Dart Drop, Total Energy 73.0 JASTM D3763
 149 JASTM D3029
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity >= 2.60e+17 ohm-cmASTM D257
Dielectric Constant 3.0
@Frequency 1e+6 Hz
ASTM D150
 3.15
@Frequency 50.0 - 60.0 Hz
ASTM D150
Dielectric Strength 20.3 kV/mm
@Thickness 3.20 mm
in air; ASTM D149
Dissipation Factor 0.0012
@Frequency 50.0 - 60.0 Hz
ASTM D150
 0.024
@Frequency 100 Hz
ASTM D150
 
Thermal PropertiesOriginal ValueComments
CTE, linear, Parallel to Flow 60.0 µm/m-°C
@Temperature -40.0 - 40.0 °C
ISO 11359-2
 91.8 µm/m-°C
@Temperature -40.0 - 95.0 °C
ASTM E831
CTE, linear, Transverse to Flow 60.0 µm/m-°C
@Temperature -40.0 - 40.0 °C
ASTM E831
 60.0 µm/m-°C
@Temperature -40.0 - 40.0 °C
ISO 11359-2
Specific Heat Capacity 1.26 J/g-°CASTM C351
Thermal Conductivity 0.210 W/m-KASTM C177
Deflection Temperature at 1.8 MPa (264 psi) 132 °CFlatw 80*10*4 sp=64mm; ISO 75/Af
 143 °C
@Thickness 3.20 mm
unannealed; ASTM D648
Vicat Softening Point 154 °CRate B/50; ISO 306
 155 °CRate B/120; ISO 306
 160 °CRate B/50; ASTM D1525
 
Optical PropertiesOriginal ValueComments
Refractive Index 1.60ASTM D542
Haze 1.0 %
@Thickness 2.54 mm
ASTM D1003
Transmission, Visible 85 %
@Thickness 2.54 mm
ASTM D1003
 
Processing PropertiesOriginal ValueComments
Nozzle Temperature 330 - 355 °C
Zone 2 325 - 350 °C
Zone 3 340 - 360 °C
Melt Temperature 340 - 360 °CInjection Molding
Mold Temperature 80.0 - 115 °C
Drying Temperature 120 °CInjection Molding
Dry Time 3.00 - 4.00 hourInjection Molding
 48.0 hourCumulative; Injection Molding
Back Pressure 0.300 - 0.700 MPa
Shot Size 40 - 60 %
Vent Depth 0.00250 - 0.00760 cm
Screw Speed 40 - 70 rpm

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PSABH80359 / 288306

USP Class VI Adhesives
USP Class VI Approved Adhesives for Medical Device Applications
Master Bond’s biocompatible adhesives are designed to meet the needs of medical device manufacturers. Compounds withstand various types of sterilization methods.

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