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Master Bond adhesives

Covestro Makrolon® 2405 MAS048 Polycarbonate
Categories: Polymer; Thermoplastic; Polycarbonate (PC); Polycarbonate, Molded
Material Notes: MVR (300 °C/1.2 kg) 19 cm³/10 min; general purpose; low viscosity; easy release; injection molding - melt temperature 280 - 320 °C; available in transparent, translucent and opaque colors

As of 1 September 2015, Bayer MaterialScience was separated from Bayer AG and officially adopted its new name – Covestro.
Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesMetricEnglishComments
Bulk Density 0.660 g/cc0.0238 lb/in³pellets; ISO 60
Density 1.20 g/cc0.0434 lb/in³ISO 1183-1
Moisture Absorption at Equilibrium 0.12 %0.12 %ISO 62, 50% RH
Water Absorption at Saturation 0.30 %0.30 %ISO 62
Water Vapor Transmission 15.0 g/m²/day
@Thickness 0.100 mm		0.966 g/100 in²/day
@Thickness 0.00394 in		85% RH, film; ISO 15106-1
Oxygen Transmission  80.0 cc-mm/m²-24hr-atm
@Thickness 0.0254 mm		203 cc-mil/100 in²-24hr-atm
@Thickness 0.00100 in		3150 cc/m²-24hr-bar; film; b.o. ISO 2556
 80.0 cc-mm/m²-24hr-atm
@Thickness 0.100 mm		203 cc-mil/100 in²-24hr-atm
@Thickness 0.00394 in		800 cc/m²-24hr-bar; film; b.o. ISO 2556
Nitrogen Transmission  16.0 cc-mm/m²-24hr-atm
@Thickness 0.100 mm		40.6 cc-mil/100 in²-24hr-atm
@Thickness 0.00394 in		160 cc/m²-24hr-bar; film; b.o. ISO 2556
 16.0 cc-mm/m²-24hr-atm
@Thickness 0.0254 mm		40.6 cc-mil/100 in²-24hr-atm
@Thickness 0.00100 in		630 cc/m²-24hr-bar; film; b.o. ISO 2556
Carbon Dioxide Transmission  480 cc-mm/m²-24hr-atm
@Thickness 0.0254 mm		1220 cc-mil/100 in²-24hr-atm
@Thickness 0.00100 in		18900 cc/m²-24hr-bar; film; b.o. ISO 2556
 480 cc-mm/m²-24hr-atm
@Thickness 0.100 mm		1220 cc-mil/100 in²-24hr-atm
@Thickness 0.00394 in		4800 cc/m²-24hr-bar; film; b.o. ISO 2556
Linear Mold Shrinkage, Flow 0.0065 cm/cm
@Thickness 2.00 mm		0.0065 in/in
@Thickness 0.0787 in		60x60x2 mm; 500 bar; ISO 294-4
Linear Mold Shrinkage, Transverse 0.0065 cm/cm
@Thickness 2.00 mm		0.0065 in/in
@Thickness 0.0787 in		60x60x2 mm; 500 bar; ISO 294-4
Melt Flow 20 g/10 min
@Load 1.20 kg,
Temperature 300 °C		20 g/10 min
@Load 2.65 lb,
Temperature 572 °F		ISO 1133
 
Mechanical PropertiesMetricEnglishComments
Puncture Resistance  5100 N
@Temperature 23.0 °C		1150 lb (f)
@Temperature 73.4 °F		ISO 6603-2
 6000 N
@Temperature -30.0 °C		1350 lb (f)
@Temperature -22.0 °F		ISO 6603-2
Ball Indentation Hardness 115 MPa16700 psiISO 2039-1
Tensile Strength at Break 65.0 MPa9430 psi50 mm/min; ISO 527-1,-2
Tensile Strength, Yield 65.0 MPa9430 psi50 mm/min; ISO 527-1,-2
Elongation at Break >= 50 %>= 50 %Nominal, 50 mm/min; ISO 527-1,-2
 120 %120 %50 mm/min; b.o. ISO 527-1,-2
Elongation at Yield 6.0 %6.0 %50 mm/min; ISO 527-1,-2
Tensile Modulus 2.40 GPa348 ksi1 mm/min; ISO 527-1,-2
Flexural Strength 97.0 MPa14100 psi2 mm/min; ISO 178
Flexural Yield Strength 73.0 MPa
@Strain 3.5 %		10600 psi
@Strain 3.5 %		2 mm/min; ISO 178
Flexural Modulus 2.35 GPa341 ksi2 mm/min; ISO 178
Flexural Strain at Yield 7.1 %7.1 %2 mm/min; ISO 178
Izod Impact, Notched (ISO)  12.0 kJ/m²
@Thickness 3.20 mm,
Temperature -30.0 °C		5.71 ft-lb/in²
@Thickness 0.126 in,
Temperature -22.0 °F		complete break; b.o. ISO 180-A
 75.0 kJ/m²
@Thickness 3.20 mm,
Temperature 23.0 °C		35.7 ft-lb/in²
@Thickness 0.126 in,
Temperature 73.4 °F		partial break; b.o. ISO 180-A
Charpy Impact Unnotched  NB
@Temperature 23.0 °C		NB
@Temperature 73.4 °F		ISO 179-1eU
 NB
@Temperature -30.0 °C		NB
@Temperature -22.0 °F		ISO 179-1eU
 NB
@Temperature -60.0 °C		NB
@Temperature -76.0 °F		ISO 179-1eU
Charpy Impact, Notched  1.40 J/cm²
@Thickness 3.00 mm,
Temperature -30.0 °C		6.66 ft-lb/in²
@Thickness 0.118 in,
Temperature -22.0 °F		complete break; ISO 7391/b.o. ISO 179-1eA
 6.50 J/cm²
@Thickness 3.00 mm,
Temperature 23.0 °C		30.9 ft-lb/in²
@Thickness 0.118 in,
Temperature 73.4 °F		partial break; ISO 7391/b.o. ISO 179-1eA
Puncture Energy  55.0 J
@Temperature 23.0 °C		40.6 ft-lb
@Temperature 73.4 °F		ISO 6603-2
 65.0 J
@Temperature -30.0 °C		47.9 ft-lb
@Temperature -22.0 °F		ISO 6603-2
Tensile Creep Modulus, 1 hour 2200 MPa319000 psiISO 899-1
Tensile Creep Modulus, 1000 hours 1900 MPa276000 psiISO 899-1
 
Electrical PropertiesMetricEnglishComments
Volume Resistivity 1.00e+14 ohm-cm1.00e+14 ohm-cmIEC 60093
Surface Resistance 1.00e+16 ohm1.00e+16 ohmIEC 60093
Dielectric Constant  3.0
@Frequency 1e+6 Hz		3.0
@Frequency 1e+6 Hz		IEC 60250
 3.1
@Frequency 100 Hz		3.1
@Frequency 100 Hz		IEC 60250
Dielectric Strength 34.0 kV/mm
@Thickness 1.00 mm		864 kV/in
@Thickness 0.0394 in		IEC 60243-1
Dissipation Factor  0.00050
@Frequency 100 Hz		0.00050
@Frequency 100 Hz		IEC 60250
 0.0090
@Frequency 1e+6 Hz		0.0090
@Frequency 1e+6 Hz		IEC 60250
Comparative Tracking Index 125 V125 VCTI M; Solution B; IEC 60112
 250 V250 VSolution A; IEC 60112
 
Thermal PropertiesMetricEnglishComments
CTE, linear, Parallel to Flow 65.0 µm/m-°C
@Temperature 23.0 - 55.0 °C		36.1 µin/in-°F
@Temperature 73.4 - 131 °F		ISO 11359-1,-2
CTE, linear, Transverse to Flow 65.0 µm/m-°C
@Temperature 23.0 - 55.0 °C		36.1 µin/in-°F
@Temperature 73.4 - 131 °F		ISO 11359-1,-2
Thermal Conductivity 0.200 W/m-K1.39 BTU-in/hr-ft²-°Fcross-flow; ISO 8302
Hot Ball Pressure Test 136 °C277 °FIEC 60695-10-2
Deflection Temperature at 0.46 MPa (66 psi) 137 °C279 °FISO 75-1,-2
Deflection Temperature at 1.8 MPa (264 psi) 125 °C257 °FISO 75-1,-2
Vicat Softening Point  145 °C
@Load 5.10 kg		293 °F
@Load 11.2 lb		50°C/h; ISO 306
 146 °C
@Load 5.10 kg		295 °F
@Load 11.2 lb		120°C/h; ISO 306
Glass Transition Temp, Tg 145 °C293 °F10°C/min; ISO 11357-1,-2
Flammability, UL94  HB
@Thickness 2.70 mm		HB
@Thickness 0.106 in
 V-2
@Thickness 0.750 mm		V-2
@Thickness 0.0295 in
Flash Point 480 °C896 °FASTM D 1929
 550 °C1020 °Fself ignition; ASTM D 1929
Oxygen Index 27 %27 %Method A; ISO 4589-2
Glow Wire Ignition Temperature  875 °C
@Thickness 1.00 mm		1610 °F
@Thickness 0.0394 in		IEC 60695-2-13
 875 °C
@Thickness 1.50 mm		1610 °F
@Thickness 0.0591 in		IEC 60695-2-13
 875 °C
@Thickness 2.00 mm		1610 °F
@Thickness 0.0787 in		IEC 60695-2-13
 875 °C
@Thickness 3.00 mm		1610 °F
@Thickness 0.118 in		IEC 60695-2-13
 875 °C
@Thickness 4.00 mm		1610 °F
@Thickness 0.157 in		IEC 60695-2-13
Glow Wire Flammability Index  850 °C
@Thickness 1.00 mm		1560 °F
@Thickness 0.0394 in		IEC 60695-2-12
 850 °C
@Thickness 1.50 mm		1560 °F
@Thickness 0.0591 in		IEC 60695-2-12
 850 °C
@Thickness 2.00 mm		1560 °F
@Thickness 0.0787 in		IEC 60695-2-12
 930 °C
@Thickness 3.00 mm		1710 °F
@Thickness 0.118 in		IEC 60695-2-12
 960 °C
@Thickness 4.00 mm		1760 °F
@Thickness 0.157 in		IEC 60695-2-12
 
Optical PropertiesMetricEnglishComments
Refractive Index 1.5861.586Procedure A; ISO 489
Haze <= 0.80 %
@Thickness 3.00 mm		<= 0.80 %
@Thickness 0.118 in		ISO 14782
Transmission, Visible  87 %
@Thickness 4.00 mm		87 %
@Thickness 0.157 in		ISO 13468-2
 88 %
@Thickness 3.00 mm		88 %
@Thickness 0.118 in		ISO 13468-2
 89 %
@Thickness 1.00 mm		89 %
@Thickness 0.0394 in		ISO 13468-2
 89 %
@Thickness 2.00 mm		89 %
@Thickness 0.0787 in		ISO 13468-2
 
Processing PropertiesMetricEnglishComments
Melt Temperature 280 °C536 °FInjection molding; ISO 294
Mold Temperature 80.0 °C176 °FInjection molding; ISO 294
Injection Velocity 200 mm/sec7.87 in/secISO 294
 
Descriptive Properties
Electrolytic CorrosionA1IEC 60426
Needle flame test10 sMethod K, 3 mm; IEC 60695-11-5
 120 sMethod F, 2 mm; IEC 60695-11-5
 120 sMethod F, 3 mm; IEC 60695-11-5
 5 sMethod K, 1.5 mm; IEC 60695-11-5
 5 sMethod K, 2 mm; IEC 60695-11-5
 60 sMethod F, 1.5 mm; IEC 60695-11-5

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