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Aluminum Castings

Aluminum 296.0-T6, Permanent Mold Cast
Categories: Metal; Nonferrous Metal; Aluminum Alloy; Aluminum Casting Alloy

Material Notes: Data points with the AA note have been provided by the Aluminum Association, Inc. and are NOT FOR DESIGN.

Composition Notes:
Composition information provided by the Aluminum Association and is not for design.

Key Words: Aluminium 296.0-T6; UNS A02960; AA296.0-T6; Al296.0-T6
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Physical PropertiesMetricEnglishComments
Density 2.80 g/cc0.101 lb/in³AA; Typical
 
Mechanical PropertiesMetricEnglishComments
Hardness, Brinell 75 - 10575 - 105AA; Typical; 500 g load; 10 mm ball
Hardness, Knoop 114114Estimated from Brinell Hardness.
Hardness, Rockwell A 3737Estimated from Brinell Hardness.
Hardness, Rockwell B 5656Estimated from Brinell Hardness.
Hardness, Vickers 101101Estimated from Brinell Hardness.
Tensile Strength, Ultimate >= 241 MPa>= 35000 psiAA
Tensile Strength, Yield 180 MPa
@Strain 0.2 %
26100 psi
@Strain 0.2 %
Elongation at Break >= 2.0 %>= 2.0 %AA; in 2 in. (50 mm) or 4D
Tensile Modulus 69.0 GPa10000 ksiCompressive modulus in is typically about 2% higher for Al alloys
Compressive Yield Strength 180 MPa26100 psi
Poissons Ratio 0.330.33
Fatigue Strength 70.0 MPa
@# of Cycles 5.00e+8
10200 psi
@# of Cycles 5.00e+8
Notch Status unknown, R.R. Moore Test
Machinability 50 %50 %0-100 Scale (100=best)
Shear Modulus 26.2 GPa3800 ksi
Shear Strength 220 MPa31900 psi
 
Electrical PropertiesMetricEnglishComments
Electrical Resistivity 0.00000520 ohm-cm0.00000520 ohm-cmAA; Typical 33% IACS Conductivity
 
Thermal PropertiesMetricEnglishComments
Heat of Fusion 389 J/g167 BTU/lb
CTE, linear  22.0 µm/m-°C
@Temperature 20.0 - 100 °C
12.2 µin/in-°F
@Temperature 68.0 - 212 °F
AA; Typical
 23.9 µm/m-°C
@Temperature 20.0 - 300 °C
13.3 µin/in-°F
@Temperature 68.0 - 572 °F
AA; Typical; average over range
Specific Heat Capacity 0.963 J/g-°C0.230 BTU/lb-°F
Thermal Conductivity 130 W/m-K899 BTU-in/hr-ft²-°FAA; Typical at 25°C
Melting Point 521 - 632 °C970 - 1170 °FAA; Typical
Solidus 521 °C970 °FAA; Typical
Liquidus 632 °C1170 °FAA; Typical
 
Processing PropertiesMetricEnglishComments
Melt Temperature 677 - 816 °C1250 - 1500 °F
Solution Temperature 507 - 513 °C945 - 955 °Fhold at temperature for 8 hrs; cool in water at 150 to 212°F
Aging Temperature 152 - 157 °C305 - 315 °Fhold at temperature for 5 to 7 hrs
Casting Temperature 677 - 816 °C1250 - 1500 °F
 
Component Elements PropertiesMetricEnglishComments
Aluminum, Al 89 - 94 %89 - 94 %As remainder
Copper, Cu 4.0 - 5.0 %4.0 - 5.0 %
Iron, Fe <= 1.2 %<= 1.2 %
Magnesium, Mg <= 0.05 %<= 0.05 %
Manganese, Mn <= 0.35 %<= 0.35 %
Nickel, Ni <= 0.35 %<= 0.35 %
Other, total <= 0.35 %<= 0.35 %
Silicon, Si 2.0 - 3.0 %2.0 - 3.0 %
Titanium, Ti <= 0.25 %<= 0.25 %
Zinc, Zn <= 0.50 %<= 0.50 %

References for this datasheet.

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