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Ensinger PEI

Abatron AboCast/AboCure 8502-1 Epoxy
Categories: Polymer; Thermoset; Epoxy; Epoxy, Cast, Unreinforced

Material Notes: AboCast/AboCure 8502-1 is a solventless clear Epoxy System, used as a casting, adhesive, and impregnating resin for transformers, capacitors, coils, and other electronic components requiring a low-viscosity, flexibilized resin with long pot life. It is also available in colors and in filled form. It is easy to use and its shelf life is virtually indefinite.

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Physical PropertiesMetricEnglishComments
Density 1.16 g/cc0.0420 lb/in³
Water Absorption 0.30 - 0.40 %
@Time 864000 sec
0.30 - 0.40 %
@Time 240 hour
Viscosity 46 cP
@Temperature 65.0 °C
46 cP
@Temperature 149 °F
 
Mechanical PropertiesMetricEnglishComments
Hardness, Rockwell M 8585
Tensile Strength, Ultimate 67.6 MPa9800 psi
Elongation at Break 1.7 %1.7 %
Elongation at Yield 4.7 %4.7 %
Tensile Modulus 5.86 GPa850 ksi
Flexural Strength 64.8 MPa9400 psi
Flexural Modulus 2.07 GPa300 ksi
Compressive Yield Strength 103 MPa15000 psi
Compressive Modulus 3.34 GPa485 ksi
Izod Impact, Notched 0.320 J/cm0.600 ft-lb/in
 
Electrical PropertiesMetricEnglishComments
Volume Resistivity 2.50e+15 ohm-cm2.50e+15 ohm-cmCond. C (96 hrs/23°C/96% rel. humidity)
 5.10e+15 ohm-cm5.10e+15 ohm-cmCond. A (as received)
Surface Resistance 2.70e+14 ohm2.70e+14 ohmCond. C
 2.80e+14 ohm2.80e+14 ohmCond. A
Dielectric Constant  3.23
@Frequency 1e+6 Hz
3.23
@Frequency 1e+6 Hz
Cond. A (as received)
 3.32
@Frequency 1e+6 Hz
3.32
@Frequency 1e+6 Hz
Cond. D (48 hrs. in dist. H2O at 50°C)
 3.44
@Frequency 1000 Hz
3.44
@Frequency 1000 Hz
Cond. A (as received)
 3.47
@Frequency 60 Hz
3.47
@Frequency 60 Hz
Cond. A (as received)
 3.93
@Frequency 1000 Hz
3.93
@Frequency 1000 Hz
Cond. D (48 hrs. in dist. H2O at 50°C)
 4.16
@Frequency 60 Hz
4.16
@Frequency 60 Hz
Cond. D (48 hrs. in dist. H2O at 50°C)
Dissipation Factor  0.0070
@Frequency 1000 Hz
0.0070
@Frequency 1000 Hz
Cond. A (as received)
 0.0079
@Frequency 60 Hz
0.0079
@Frequency 60 Hz
Cond. A (as received)
 0.026
@Frequency 1e+6 Hz
0.026
@Frequency 1e+6 Hz
Cond. A (as received)
 0.032
@Frequency 1000 Hz
0.032
@Frequency 1000 Hz
Cond. D (48 h. in dist. H2O at 50°C)
 0.045
@Frequency 1e+6 Hz
0.045
@Frequency 1e+6 Hz
Cond. D (48 h. in dist. H2O at 50°C)
 0.055
@Frequency 60 Hz
0.055
@Frequency 60 Hz
Cond. D (48 h. in dist. H2O at 50°C)
 
Thermal PropertiesMetricEnglishComments
CTE, linear 60.0 - 65.0 µm/m-°C33.3 - 36.1 µin/in-°F
Thermal Conductivity 0.167 - 0.201 W/m-K1.16 - 1.39 BTU-in/hr-ft²-°F
Maximum Service Temperature, Air 49.0 °C120 °FDeflection Temp at unknown load
 
Processing PropertiesMetricEnglishComments
Cure Time  120 - 180 min
@Temperature 150 - 160 °C
2.00 - 3.00 hour
@Temperature 302 - 320 °F
 960 min
@Temperature 95.0 °C
16.0 hour
@Temperature 203 °F
Pot Life  420 min
@Temperature 65.0 °C
420 min
@Temperature 149 °F
 2880 min
@Temperature 20.0 °C
2880 min
@Temperature 68.0 °F
 
Descriptive Properties
Deflection at Break0.53 in.
Parts by Weight (pbw)100AboCast
 88AboCure

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